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CC 07-06-2023 Item No. 11. Award Construction Contract Regnart Road Improvements - Amended Staff Report_Desk Item CITY COUNCIL STAFF REPORT Meeting: July 6, 2023 (Report amended on July 6, 2023) Subject Award a construction contract for the Regnart Road Improvements Phase 1 Project to Brannon Corporation for road reconstruction to mitigate roadway embankment failure. Recommended Action 1. Award a construction contract for the Regnart Road Improvements Phase 1 Project (Project No. 2019-08) in the amount of $1,290,120 to Brannon Corporation; 2. Authorize the City Manager to execute the contract; 3. Authorize the Director of Public Works to execute any necessary construction change orders up to a construction contingency amount of $129,012 (10%) for a total authorized contract amount of $1,419,132; and 4. Adopt Resolution No. 23-082 approving budget modification #2324-285, increasing appropriations in the Capital Improvement Program Capital Projects Fund (420-99-068) and Capital Reserve (429-90-001) by $876,765.99, and transferring said funds from the Capital Reserve (429-90-001) to Capital Improvement Program Capital Projects Fund (420-99-068). Reasons for Recommendation Regnart Road Improvements Phase 1 Project (Project) has an adopted budget of $1,405,235 for the investigation and repair of various stability concerns along Regnart Road. Regnart Road has experienced numerous failures in the past 40 years due to slope stability issues. The most recent failures occurred in 2017 due to extreme rain events that Santa Clara County experienced in January of that year. The City of Cupertino initiated two projects in response to these failures. The first, the 2017 Outfall Repair and Slope Stabilization project, was conducted under an emergency response, and the City was able to receive Federal Emergency Management Act (FEMA) and California Office of Emergency Services (Cal OES) funding for approximately 88% of the project total. The second was the 2018 Regnart Road Retaining Wall project that replaced approximately 130 linear feet of retaining wall that had failed. As a result of these failures, the City initiated a geotechnical reconnaissance investigation in 2018. The investigation identified numerous deficiencies along Regnart Road including many areas where existing drainage patterns were causing excessive erosion, as well as numerous trees that were unstable and which could result in extensive road failures. The investigation also identified six locations where repairs are necessary to address existing stability concerns. The City, in response to this investigation, removed the unstable trees identified in the report and installed asphalt berms along portions of Regnart Road to direct drainage to established stormwater inlets. These efforts have helped to mitigate or lessen some of the stability concerns. The investigation, tree removals, and asphalt berm installation efforts cost approximately $107,320 of the authorized budget. The Project will repair and stabilize the two highest-priority sites identified in the geotechnical reconnaissance report consisting of approximately 140 linear feet of Regnart Road. This work will address an undermined embankment by constructing a retaining wall, asphalt pavement, and drainage facilities. The proposed improvements will prevent costly road and slope failures, lengthy road closures, and the potential for extreme hardship to the residents beyond this portion of Regnart Road. Environmental permitting for the Project has taken longer than was originally anticipated, and the cost for this clearance and permitting has also been higher than expected. The delay has also resulted in higher construction costs than were originally estimated since the project budget was adopted. Due to the condition of the existing road, the results of the bid proposals, and effort and expenditures to date to attain the necessary environmental clearances and permits, staff recommends that the budget adjustment be made, and that the construction contract be approved so that the project can be completed. Discussion The City advertised the Regnart Road Improvements Phase 1 Project for bid on June 15. Two responsive bids were received for the Project as detailed in the table below. The low bid was submitted by Brannon Corporation, which is approximately 15.7 % above the Engineer’s Estimate. Bidder Total Bid Amount Brannon Corporation $1,290,120.00 Granite Construction Company $1,779,029.90 Engineer’s Estimate $1,115,080 The Department of Public Works reviewed the Brannon Corporation bid documents for completeness and confirmed the contractor’s experience and qualifications and determined the bid to be the lowest responsive and responsible bid per the Instruction to Bidders and Cupertino Municipal Code. Construction is expected to begin in August. Therefore, staff recommends awarding a construction contract to Brannon Corporation for the contract amount of $1,290,120.00 and a 10% construction contingency in the amount of $129,012.00 for a total contract amount not-to-exceed $1,419,132.00. Construction contingency allows for unforeseen conditions and are a typical contracting best practice. It is recommended that the Council authorize the award of the construction contract to the low bidder, Brannon Construction. A Draft Construction Contract is included as Attachment B, and the other bid documents are included as Attachments C, D, E, and F. Sustainability Impact This project enhances public health, safety, and resiliency while being environmentally responsible, consistent with the Climate Action Plan. Fiscal Impact The Capital Improvement Programs (CIP) project fund for the Regnart Road Improvements Phase 1 Project (budget unit 420-99-068) contains $891,095.69. This budget is inadequate to implement the project due to the overall increase in costs of materials and services since project initiation, as well as the expenditures to date for other road improvements and for environmental permits. Due to these factors, there is an additional fund appropriation request for $876,765.99. The Capital Reserve Fund will supply the additional appropriations through a transfer from (budget unit 429-90-001) to (budget unit 420-99-068). If approved, the total project budget will be $2,282,000.99. Current Fiscal Summary: Current Funding Status Amount Budgeted Funds for Regnart Road Improvements (Capital Reserve CIP Project Fund) $1,405,235.00 Expenses/Encumbered to Date (Investigations, Remediation Work, Geotechnical and Construction design, Environmental Clearance) ($514,139.31) Subtotal $891,095.69 Proposed Funding Impact Amount Projected Construction Management Costs ($157,157.00) Projected Misc. Costs (Special, Geotechnical, and Environmental Inspections) ($191,572.68) Projected Construction Total, including Contingency (this agreement) ($1,419,132.00) Subtotal ($1,767,861.68) Deficiency Total ($876,765.99) Requested Budget Modification Amount: $876,765.99 California Environmental Quality Act (CEQA) The project is categorically exempt under CEQA Guideline, sections 15301 (b) (existing facilities), 15302 (c) (replacement or reconstruction of existing structures), and 15304 (d) (minor alterations to land). _____________________________________ Prepared by: Evelyn Moran, Project Manager Reviewed by: Susan Michael, Capital Improvement Programs Manager Reviewed by: Chad Mosley, Interim Director of Public Works Reviewed by: Matt Morley, Assistant City Manager Approved for Submission by: Pamela Wu, City Manager Attachments: A – Draft Resolution_amended B – Draft Contract C – Project Manual D – Project Drawings E – Project Addendum 1 F – Project Addendum 2