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S 0571APPLICANTTO FILL IN INFORMATION WITHIN RED LINES - USE BALL POINT PEN ONLY CITY OF CUPERTINO - BUILDING - ELECTR BUILDING DIVISI N PLICATION/PERMIT PLUMBING-MECHA! BUILDING PROJECT IDENI BUILDINGADDRESS h n OWN'R' E; HONE: C O 'S NAM4 'Lr-c� a 9-1 S rvfce AR CHITECDENGINEER: LIC NO: ADDR P.SS: ly So 5D rVL,-- ❑ Consultant Fees Paid by Applicant (Initial) LICENSED CONTRACTOR'S DECLARATION QTY. 1 hereby affirm that 1 am licensed under provisions of Chapter 9 (commencing with Section 7") of Division 3 of the Business and Pmfexsinns Gavle, and my license is in full force and effect 6 License Lic.N Dvm�Contractor r s l ARCHITECTS DECLARATION 1 understand my plans shall be used as public records Licensed Pmfessionvl OWNER -BUILDER DECLARATION I hereby affirm that I am exempt from the Contractor's License Law for the following reason. (Section 7031.5. Business and professions Code: Any city or county which requires a permit to construct, alter, improve, dea olish, or repair my suuctue, prim tc ikx issuance, also requires the applicant for such Perini( o file a signed statement that he ix licensed pursuant to the provisions of the Contmmor's License law IChapler e) (enmmencing with Section Lkll)m Division 3 of the Business and Pmfexsinns Code) ar that he is exempt therefrom and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant for a permit subjects the applicant to o civil Penalty of ma more than five hundred dollars (S500). ❑ I, as owner of the property. or my earple,ces with wages as their sole compensation, will do the work, and the swcmre is not intended or offered for ule (Sm.'1094. Business and Professions Code: The Conuaa a's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such impmvemems are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the net hui lder will have the maden of proving [hot he did not build or improve for pur- pose of sale.). 1, as owner of the property, am exclusively contracting with licensed comments to construct the project (Sat. 7N4. Business and Professions Ccdetl The Contractors Li- ss Law does not apply to an owner of property who builds or impmvcs thereon, end QTY, who contracts for such projects with a moue qs) licensed pursuant to the ConRctors Liters Law. ❑ I am exempt under Sec. . B & 1' C for this reason ELECTRIC PERMIT PERMIT ISSUANCE APPLIANCES —RESIDENTIAL PANELS UPT0200AMPS 201-10CRIAMPS SIGNS ELECTRICAL SPECIALCIRCUITIMISC, TEMP. MPER OR POLE INS I: POWER DEVICES SWIMMING POOL ELECTRIC OUTLETS — SWITCHES — FIXTURES NEW RESIDENTIAL ELECTR Owner Uum WORKER'S COMPENSATION DECLARATION I herchy affirm under penally of perjury one nl' der Iidlowing decl:vatinns: have and will maintain a Certificate of Consem m sell' -insure I'nr Worker's Compen- lion, us provided for by Section TIN) of the Litu r Code, far Iho performance of the ark for which this permit is issued. ' I have and will maintain Workers Compensation Insurance, as required by Section -] the Labor Code, for the pstmormnse.fdae work for which this permit is issued. My Wak/ �h liwt ryl nee carrier and Policy nu W my D `� Cartier. !-Ts� policy Nn.: '-1 .J CERTIFICATE OF EXEMPTION FROM ORKERS' E. COMPENSATION INSURANC (This smlion need not be completed if Ne permit Is future hundred dollars ($100) '� or less.) 1 cenify that in the perfor ounce of the work forwhich this permit Is issued, I shall sal employ any person in any moaner so as to become subject to the Workers' Compen- ., sation laws of Califomiu. Date .za Applicant I NOTICE TO APPLICANT: If, after making this Certificate of Exemption, you should became subject to [be Workers Compensation provisions of the Labor Cale, you must ill Aforthwith comply with such provisions or this permit shall be deemed revoked. 0.z CONSTRUCTION LENDING AGENCY V I hereby affirm that there is a construction lending agency home ximamm of fY be work for which this pennil Is issued (Sec 3097. Cis. C.) 0 U [.enders Name Lenders Address y I cenify [hot I have read this application and Hate Ihot the above information is V) correct 1 agree to comply withal] city and county ordinances and slate laws relating to QTY. U z building construction. aN hereby outhoHwmpmsenmiivesnflhiscityloenterupon the ofrove-mentioned property for inspection purposes. (We) agree m save, indemnify and kmp h Tess the City of Cupertino against liabilities,judgmems, costs and expenses which may in any wuy accrue against said Ciry in consequence of the granting of this permit. APPLICANT.ONDERSTANIIS AND WILL COMPLY WITIi ALL NON -POINT Will me applicant or future building mcupum store or handle hazardous material \s defined by an, Cupertino Municipal Cade, Chapter 9.12, and the Health and Safety Cade, Section 25532(a12 ❑Yes ❑No Will the applicant or future building occupant use equipment or devices which emh hazardous air conlami n:mts as defined by the Hay Area Air Quality Management xrricfl ❑Yes No I have reed the hurardous materials requirements under Chapter 6.95 of the Coli- fomia HeaIN & Safety CNe, Smsions 25505. 25533 aml 25514. I uMcrstand Ihm if the building does not currently have a berme drat it is my respnnsibilay m notify the acaspent of the requirements which must be met prior to issuance of a Certificate of Occupancy. Owner or authorized agent Date FEE SQ FT. ❑1 BUILDING PERMIT INFO fir PLUMB MECH BLDG ! ❑ ❑ JOB DESCRIPTION RESIDENTIAL ❑SFDWL ❑ KITCH17N REMODEL El ADDITION El PLUMBING RE -PIPIT ❑MULTI -UNIT ❑STRUCTURAL. MODIFICATION ❑INTERIOR ❑CHIMNEY REPAIR IMPROVEMENT SWIMMING POOLS ❑ BATH REMODEUREPAIR El DEMOLITION ❑ OTHER ❑ DEMOLITION ❑ FOOD SERVICE TOTAL: PAID 14 011 PLUMBINGPERMIT FBI, PERMIT ISSUANCE ALTER— DRAIN & VENT — WATER (EA) PI- ryJIr"MAON rs VV '111 V HACK FLOW PROTECT'. DEVICE DRAINS—FLOOR.ROOEAREA.COND. STORIES I— TYPE C( FIXTURES — PER TRAP GAS— EA. SYSTEM-1 INC.4 OUTLETS OCC. GROUP GAS — EA. SYSTEM -OVER 4 (EA) GREASFANDUSTRL WASTE INTERCEPTOR BUILDING DIVISION FEES GREASE TRAP PLANCHECK Itlili SEWER — SANITARY — STORM EA. 200 FT. ENERGY FEE WATER HEATER WNENTELECTR GRADING FBI. WATER SYSTEM/TREATING SOILS FEE WATERSERVICE PAID t R .ruse NEW RESIDENTIALPLMB. SQ. FT. MECHANICAL PERMIT FEE SEISMIC PERMIT ISSUANCE ELECTRIC FEE ALTER OR ADD TO MECH. PLUMBING FEF AIR HANDLING UNIT(TO 10,000 CFM7 MECHANICAI FEE AIR HANDLING UNIT (OVER 10,000CF1,I) CONSTRUCT )N'1'AX EXHAUST HOOD(WIDUCI) HOUSING IGATION FEE HEATING UNIT TO I00,000 BTU) HEATING UNIT (OVER 1011," BTU) PAID etc ReceiplN VENTILATION FAN (SINGLE RESID) BOILER — COMP OHP OR I Ik),INA) BTU) TOTAL: BOILER —COMP (OVER I110,000 BTU) AIR CONDITIONER ISSUANCE DATE NEW RESIDENTIAL MECH. SQ. FT BY: $/SQ. let's OFFICE ly n u � 1 CHIMNEYTYPE: Type "A" factory -built chimney suitable for venting negative or neutral draft (non -pressurized) appliances including boilers, building heating equipment, fireplaces and stoves. RIS has been designed, tested; and listed to vent large wood burning fireplaces and to extend masonry chim- neys. RIS is listed to the UL 103HT standard for use in the USA. A MAJOR CAUSE OF CHIMNEY RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCE (AIR SPACE) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS CHIMNEY BE INSTALLED ONLY IN AC- CORDANCE WITH THESE INSTRUCTIONS. Use only factory supplied components. Failure to do so will/vo'd the_certification and the warranty of this chimney. J �� �bz VVED AUG 14 19q� U/ If possible, install the chimney on the interior of the wldin�q as it will provide better performance than an exterior chimney. In areas with L on i'nr�orJs�temp� ,rj�ttN�es below 0 F the use of an exterior chimney may result in operating. probF' Rfsl?kc, h as poor draft and -excessive condensation of combustion products. If you do install an exterior chimney, we recommend that you install it within an insulated enclosure. Read these Instructions and keep them for future reference. Contact Local Build- ing or Fire Officials about restrictions and Installation inspection In your area. Industrial Chimney. Company Inc. 801 St. Nicholas, St. Jerome Quebec, Canada, J7Y 4C7 514 565 6336 fax 514 565 6519 RISii4/94 Contents - TECHNICAL SPECIFICa ATIONS.......... .. _................................................................ 3 • ' MATERIALS: ..................................................................................................................... 3 ALLOWABLE FLUE GAS TEMPERATURES: ............................................................ 3 CLEARANCES: .................... ......... I ... I ................................................................................. 3 LISTING: ....................................................:...................,................................................. 3 RIS DIMENSIONS AND CAPACITIES.................................................................................. 4 GENERAL INSTALLATION NOTES .................................................. ..................................... 5 ChimneyCleaning ............................................... ....... 5 CHIMNEYSIZING................................................................................................................. 6 RecommendedFlue Height ......... :............................................................................................ 6 EARTHQUAKE DAMAGED CHIMNEYS.: ............................................................................ 7 LOCAL REQUIREMENTS ................ ..................... ..... 7 INSTALLATION INSTRUCTIONS...................::..................................................................... 8 ANCHORPLATE(AP)........................................................ .................... I............................. 9 BoilerApplications ........................................................................................................... 9 Using an anchor plate to extend an existing masonry d•)imney............................................... 9 ChimneyExtensions............................................................................................................11 • TypicalSite Built..................................................................................................................11 Extending a masonry chimney lined with a metal chim,iey liner ............................................ 12 Masonry Transitions.....:............................................'. FIREPLACE APPLICATIONS ................................... FLOORor BASE SUPPORT (BS)....................................................................................... 14 RISRough Opening Dimensions................................................................................... 14 WALLSUPPORT .................................. :........................ .................................................... 15 Through the Wall Installation -Wall Support and Wall Radiation Shield ................................. 16 ROUND SUPPORT (RDS) & SQUARE SUPPORT (SQS)................................................. ELBOWS (RIE15, RIE30, & RIE45)......4....................:.....................................I................. 17 19 WALLBAND(WB)............................ 19 GUY BAND(GB)............. ..... ..... ........ ........:........................................................................... .•................:......................................................... RainCap (RC).:.........................................................................................I....................... 20 21 After market chimney top devices ......::..........................................................I................. RISOffset Tables ........................... .................................................................... I.................. 21 25 Warrranty........................................................................................................................... 26 9 TECHNICAL SPECIFICATIONS MATERIALS: CASING: Standard: Type 304 Stainless Steel .Optional; Galvalume, Type 430, 444 or 316 Stainless FLUE: Standard: Type 304 Stainless Steel Optional: Type 444 o016 Stainless Steel INSULATION: "THERMOPLUS" HIGH TEMPERATURE MINERAL FIBRE SIZE: 6" TO 24" Inside Diameter ALLOWABLE FLUE GAS TEMPERATURES: IMaximum .Continuous: 1000OF Brief Forced Firing: 1400OF Tested To: (3 X 10 min.) 2100OF CLEARANCES:. To Combustible Materials: To Non -Combustible Materials: LISTING: NOTE: 2" Air Space Minimum No Clearance Required RIS has been- ;tested and listed to the UL103HTchimneystandard by Warnock Her ey Professional Labo- ratories. Listing # 50195-C7-704800 WARNOCK HERSEY 7® LISTED NFPA,911., requires that all chimneys used on solid fuel residential applications to be listed to UL 163HT 3 RIS. DIMENSIONS AND CAPACITIES RIS Minimgm Rough Opening Dimensions TABLE3 Diameter 6 7 -8 *10 12 14 16 18 20 22 24 Hole Combustible Wall; 12 13 14 16 18 20 22 24 26 28 30 Floor or Roof Size (in.) Non -Combustible 9 10 11 13 15 17 19 21 23 25 27 Wall, Floor or Roof TABLE 4 RIS Vertical Capacity Table .. Size 8" 7" 8" 10" 12" 14" 16" 18" 20" 22" 24" Anchor Plate 186' 166' 146' 120' 102' 89' 78' 70' 64' 58, 53' Floor 186' 166' 146' 120' 102' 89' 78' 70' 64' 58, 53' Support Wall bupport 150' 130' 118' 97' 82' 72' 63' 57' 51' 47' 43' Offset 55' 50' 46' 40' 35' 30' 25' 20' 20' 20' 20' Support Roof Support 55' 50' 46' ,' 40' 35' 30' 25' 20' 20' 20'"- 20' Insulated 65' 61'. • 57' 53' 45' 39' 35' 31' 28' 26' 23' Tee Chimney '186, 166' 145' 120' 102' 89, 78' 70' 64' 58' 53, Length Adjustable Length RIS Chimney Dimensions TABLE5 Diameter OD Ibsft 6" 8'/. 3.8 7" 9'% 4.4. 8" 10'% 4.8 10" 12'% 51s 12" 14'% 6.9" 14" 16% 7.9 16" 18'% 9••r 18" 20'% 13'. 20" 22% 14.3 22".... 24% 16.7 24" 26'% 17 Nominal length TABLE6 Installed Length 48" 46% 24" 22% 24" adjustable 13% - 24 12" 10% 12" adjustable 7'/ - 12 • • GENERAL INSTALLATION NOTES 1. The chimney Is Intended for use with residential, commercial and industrial heating appliances, and for fireplaces where permitted by the local building codes. Seepage 3 for maximum allowable flue . gas tomporatures. 2. Size the chimney in accordance with the appliance manufacturer's instructions. For masonry fireplaces follow TABLE 1. When extending a masonry chimney the cross sectional area of the RIS chimney must equal or slightly exceed the cross sectional area of the existing chimney. Note: In the chart on page 5 the chimney size Is a function of fireplace opening size, it, is possible to change the Giiii iney diameter required by Increasing or reducing the opening size. 3. The chimney may be enclosed in a combustible chase. If it is desirable to enclose the chimney, then maintain at least 2" clearance to combustibles. We recommend that the chase be lined with gyprock. Some areas require type X gyprock, see local authorities for the regulations in your area. 4. Do not fill the space around the chimney with insulation or any other material. This space must winain empty. 5. The chimney shall extend at least 3 ft. above its point of contact with the roof and at least 2 ft. higher than any wall, roof or adjacent building within 10 ft. The chimney must project a minimum of 8" above a locally fabricated metal chase flashing. Note: In Califomla this chase flashing is required to be ventilated. G. Thu maximum height of un-braced or un-guyed chimney above the roof is 5 ft. 7. The clearance between single wall stove pipe and unprotected combustible material must not be less than 18" (refer to the Building Code In use In your area). • 8. Factory built chimneys which extend through any story above that on which the connected appli- ance is located are to be provided with enclosures having a fire rating equal to or greater than that of the floor or roof assembly through which they pass. 9. A support must be installed above each chimney offset. See table 4 for load ratings. 10. We recommend that an existing masonry chimney be inspected and cleaned by a qualified chimney sweep priorto commencing the installation of a chimney extension or chimney lining. Chimney Cleaning Keep your chimney dean. Access shoLldbe provided for the inspection and cleaning of all sections of the chimney. Have your chimney cleaned by a qualified chimney sweep. If you want to clean your chimney yourself, then dean your chimney using a nylon or metal chimney brush of the CORRECT SIZE. DO NOT use a brush that will scratch the stainless steel Interior of the chimney. Soot Formation and Need for Removal (oil appliance): Soot can accumulate on the chimney flue when connected to an oil fired appliance. If not removed periodically this deposit can ignite and cause possible damage to the chimney. The chimney should be inspected at least once every year during the heating season to determine if a soot build up has occurred. If soot has accumulated, it should be removed to reduce the risk of chimney fire. 0 CHIMNEY SONG Use the table below to determine the tarred diameter of chimney for an open masonry fire- place. For factory -built fireplaces and wood-bUming stoves, use the size specified by the • appliance manufacturer. In most cases, this Is the diameter of the flue collar. TABLE 1 WMTK V --I Recommended Flue Height Once the correct chimney size has been determined, there are two factors which can be com- peneated for when calculating the optimum height of the sys- tem - elevation and chimney lay- out. The higher the elevation, the greater the chimney height required to provide the, same draft as an Installation a sea level. The more complex the chimney layout (the more tees, elbows, etc. In the system) the greater the chimney height re- quired to provide the same draft as a straight up system. The table on the right suggests the minimum height required to In- sure adequate draft under a va- riety of conditions. a memos 11 a�alaaaaf als,a[ia�i'/I ��ill•li•��I ��� ►a1PL4¢ Womo VM% V CHDO Y DIM[TM Vide: TABLE MINIMUM RECOMMENDED FLUE HEIGHT -from the flue connection on the appliance (feet) Elevation number of elbows Above Sea Level 2X 2X 2X 4X 4X 4X (feet) 0 16' 309 45' 15' 30' 45' , 1. 2. 0- 1000 12 13 15 16 14 18 20 18 20 1000-2000 12.5 13.5 15.5 18.5 14.5 19 20.5 19 21 0003000 13 14 16 17 15 19.5 21.5 19.5 21.5 30004000 13.5 14.6 17 18 15,5 20 22.5 20 22.5 0005000 14 15 17.5 18.5 16 21 23 21 23 5000-6000 14.5 15.5 18 19 17 21.6W121.50-7000 15 16. 18.5 20 17.522.5000.8000 15.5 16.5 19 20.5 18 23 8000.9000 18 17 20 21 18.5 24 9 0.10000 16.5 17.5 20.5 22 19 2 ..5 No more than two offsets (four elbows) allowed 1. This column shows the hsight required for a rear vented stove run 18" horizontally Into a tee. 2. This column shows the height reglred for a top vented stove a 909 elbow and an 18" horizontal run Into a tee. 6 EARTHQUAKE DAMAGED.CHIMNEYS When using an RIS chimney to repair a damaged masonry chimney it is important to note that • ICC is not in a position to determine the condition of the existing masonry. The assessment of the existing structure and determination of the correct repair procedure is beyond the scope of these instructions. In some cases a proper damage assessment will require anon site evalua tion by a professional engineer. Because of the uncertainty related to the existing struc- ture earthquake damage repairs should only be completed by knowledgable, experi- enced contractors. RIS chimneys have been specifically designed, tested and listed to vent masonry fireplaces in residential installations and to extend existing masonry chimneys. One of the primary applica- tions of RIS is for the repair of earthquake damaged masonry fireplaces and chimneys. ICC provides components designed to correctly adapt ounproducts to existing masonry construction and we warranty the performance and mechanical integrity of our system when it is correctly Installed on a structurally sound foundation. LOCAL REQUIREMENTS The requirements for chimney repair vary substantially from jurisdiction to jurisdiction. We strongly recommend that you contact your local building officials to determine the requirements in your particular area before attempting any chimney repairs. Some municipalities (e.g.: The City Of Los Angeles) have specific written repair requirements - most other areas are not as specific. Two sources of information concerning the construction and inspection of masonry chimneys • and fireplaces are 'The Residential Fireplace and Chimney Handbook" written by the Masonry Institute of America and "Repair Of Earthquake Damaged Masonry Chimneys Using New Metal Chimneys" by the City of Los Angeles Department of Building and Safety. INSTALLATION INSTRUCTIONS Chimney Lengths (RIL) Install chimney lengths as follows: • Stack one chimney length on to another. 2. Screw the stainless steel metal screws supplied with the length through the pre -punched holes in the bottom of the length and Into the lower length. Be sure to use a metal screw in each pre -punched hole. Continue until the required chimney height is achieved. 3. In some Installations it is difficult to install all of the screws in the pre -punched holes (eg: when the chimney is run parallel to a wall at minimuPrrclearance). In these installations it is possible to Install a locking band howeverthe use of a locking band does not totally elimnate the requirement for screws. You should install as many screws as possible (the screws do not all need to be in the pre -punched holes) and you must install at least half of the screws. Adjustable Length (RILA) The adjustable length is to allowthe chimney to fit in a fixed distance when a suitable standard length is not available. Typical applications are between'two elbows when a fixed, offset dis- tance is required or between two boiler outlet flanges which are a fixed distance apart. The length of the outer casing of the adjustable length must be set before it is installed. The adjustable length is installed by sliding the flue (inner stainless steel) into the section below it after the two piece outer casing has been adjusted to the correct overall length. The adjustable length should be installed with a straight chimney section below It, there is not sufficient room for it to adjust into a tee or elbow. Measure the exact length required, be sure to allow for the overlap between chimney sections. Slide the two piece outer casing together until the correct overall length is achieved. 3. Fasten the two casing sections together using the stainless steel metal screws provided. Be sure to put a screw in each pro -punched hole. 4. Cut off the exposed insulation. You do not need to remove any extra insulation in order to allowfor overlap, the insulation will compress sufficiently when assembled. 5. Slide the flue into the length below it and fasten the exterior together in the same manner as a conventional chimney section. It may require somewhat more effort to connect the adjustable length since you are compressing the insulation at the same time. ANCHOR PLATE (AP) 0 Boiler Applications r, U n The chimney may be supported. directly on top of the appliance. This is achieved by attaching an Anchor Plate (AP) directly'to'the outlet of the appliance.. The maximum height of chimney supported will be determined by the allowable maximum load on the boiler, but should generally not exceed 25 feet. The support should be bolted to the appliance using 3/8" or larger bolts. 2. Place the first chimney length in the anchor plate. Fasten it in place using one factory supplied stainless steel screwthrough each anchor plate bracket into the chimney casing. METAL SCREV ANCHOR PLATE BOILER OUT -... BOLT Using an anchor plate to extend an existing masonry chimney. The are two common applications for extending a masonry chimney with an RIS chimney -when the masonry chimney is too short causing draft problems and when the masonry chimney is damaged as a result of age or mechanical shock (earthquake). 1. If the RIS chimney is being used to extend an existing chimney in good condition then the anchor plate maybe installed directly onto the existing chimney. It is often necessary to remove a portion of the top tile liner and some of the masonry cap in order to achieve a structurally sound clean, flat surface. Alternatively a concrete bond beam may be poured on top of the existing m asonry in oaterto ar"ve a rat§} ce.Jn either case read the section on masonry transi- tions carefully before installing the anchor plate (seepage 12). 1 A. If the RIS chimney is being used to extend a damaged chimney read the information on page 7 regarding repairs of earthquake damaged chimneys carefully. There is no substi- tute for a thorough on site examination of the existing chimney by a qualified contractor. • The pamphlet "Repair Of Earthquake Damaged Masonry Chimneys Using New Metal Chimneys" by the City of Los Angeles Department of Building and Safety provides spe- cific instructions on how to determine a suitable location to adapt from masonry to metal. This pamphlet also recommends specific steel bracing which must be fastened to the roof to provide lateral support for the existing masonry See drawings of typical installations on page 11. 2. Pour a concrete bond beam to provide a suitable surface to fasten the anchor plate and seal the top of the existing masonry. Read the section on masonry transitions carefully before installing the a bond beam or anchor plate (see page 12). 3. Apply silicone to the top surface of the masonry prior to bolting the anchor plate down. 4. Bolt the anchor plate to the top of the existing masonry using 3/8" or larger metal anchors solidly fastened into the existing masonry. 5. Screw the first section of chimney to the anchor plate using one factory supplied stainless steel screw through each pre -punched hole. 6. Carefully caulk the bottom of the chimney section with silicone where it contacts the anchor plate to prevent water from entering between the anchor plate and the chimney. At the • same time insure that the perimeter of the anchor plate is thoroughly caulked where it contacts the masonry. 7. Install additional components as required. Be sure to maintain the required clearance to combustible materials. 8. The -maximum height of un-braced or un-guyed chimney above a roof is 5 ft. 9. The maximum height above an anchor plate without a lateral support is 5'. 40 10 Extending a masonry chimney lined with a metal chimney liner RIS may be used to extend a masonry chimney which has been lined with an approved chimney liner. This type of repair is generally found where the original flue tile has been damaged by • • chimney fire or moisture and In cases where the flue has been relined to reduce its cross sec- tion. The RIS anchor plate has a single wall connector section designed to allow a metal chim- ney liner to be screwed directly to it. Masonry Transitions Masonry flue liners are typically rectangular, oval, or square, and they are rarely consistent in size. When installing an RIS chimney to extend a clay the liner the new round chimney must have a cross sectional area equivalent to, the original masonry flue. In some cases this requires a dramatic change in the shape of the flue (e.g: a 6 X 12.flue adapted to 10" round). When the original clay tile liner being extended is close to the same size and shape as the RIS chimney it is generally sufficient to construct a smooth, hand laid, refractory cement transition. When the original clay tile liner is substantially different in size or shape from the RIS chimney it is recommended to install a locally fabricated stainless steel transition section between the two systems in order to insure smooth gas flow. It is not possible for ICC to offer transition sections as a stock item because of the variations in flue tile size - even a "standard size" flue the varies quite a bit from piece to piece. We recommend that this transition be locally constructed using the following procedure (see the drawing on page 11) • J Make a paper template of the existing tile liner J Have a local sheet metal fabricator make a rectangular to round tapered transition having the following properties: J C$nstructed of .025 (22 gauge) or heaviertype 304 or 316 stainless steel J The rectangular section should correspond as closely as possible to the shape of the template and should have a 1"flare at the end to allow it to seat squarely on top of the existing chimney - see drawing. J The single wall connectoron the RIS anchor plate shouldfit snugly inside the round section of the transition. ! J For radical shape changes the tapered section should be 6-8 inches long - this will require a thicker bond beam. The transition section should be wrapped with 1"of mineral fibre insulation prior to pouring the bond beam. This allows for expansion and contraction and creates a thermal break between the metal and masonry. 0 12 FIREPLACE APPLICATIONS The anchor plate is designed to adapt an RIS chimney to a masonry fireplace. • 1. The anchor plate must be installed on a smooth, structurally sound, flat surface. 2. Bolt the anchor plate to the top of the existing masonry using 3/8" or larger metal anchors solidly fastened into.the existing masonry. Use the holes in the anchor plate as a template to locate the anchors. 3. Place with. bed of refractory contact cement on the masonry in the area the anchor plate will be in 4. Bolt the anchor plate down firmly. Allow the refractory cement to dry. • In n /BOLT IASONRY ANCHOR ZEFRACTORY CEMENT 13 RIS Minimum Rough Opening Dimensions TABLE3 Diameter 6 7 8 10 12 14 16 18 1 20 22 24 Combustible Wall, Hole Floor or Roof 12 13 14 16 18 20 22 24 26 28 30 Size (in.) Non -Combustible Wall, Floor or Roof 9 .10 11 13 15 17 19 21 23 25 27 FLOOR or BASE SUPPORT (BS) 1. Cut and frame the opening to the dimensions required in table 3 above. 2. Attach the support to the floor using one #10 X 2" screw through each hole in the support. 3. Place the support collar around the chimney length at the desired height. Tighten the ring and then screw the Stainless Steel metal screws (supplied with support) through the collar and into the chimney casing. Be sure to use a metal screw in each pre -punched hole. 4. Place the chimney and collar in the support. • 5. Continue installing chimney lengths as required. • SL M • 14 WALL SUPPORT This support may be attached to a combustible or non-combustible wall. It may be used to • support an Insulated Tee or may be used as a re -support fastened to a chimney length. 1 Attach tho main support plate to the wall using at least a #10 X 3" screw through each hole in the plate. Make sure the support is horizontal, then attach the angle arms to the wall above the support. 2. Place the support collar around the chimney length at the desired height. Tighten the ring and then screw the Stainless, Steel metal screws (supplied with support) through the collar and into the chimney casing. Be sure to use as many metal screws as there are pre -punched holes in the chimney lengths. 3. Place the chimney and collar in the support. 4. Continue installing chimney lengths as required. If possible install an interior chimney as It wiLl provide better performance than an exterior chim- noy. In area with continuous temperatures below 18 C (0°F) the use of an exterior chimney may rosult in operating problems such as poordraft, excessive condensation of combustion products and rapid accumulation of creosote when connected to a wood burning appliance. If you do install an exterior chimney, we recommend that you enclose it using an insulated enclosure. • aurREm WWLAT WALL SUPP SUPPM YEUL WALL SUPPORT 0 15 MULL NOTES: The chimney may be enclosed or un-enclosed. Maintain 2" clearance to combustible mate- rials. Do not fill the 2" space around the chimney with insulation or any other material. 2. A wall band must be used to secure the chimney to the wall. Maximum distance between • wall bands is 8 feet. 3. The minimum horizontal length of chimney extending past the inside wall is 4 inches. 4. The distance between the stovepipe and a parallel combustible wall or ceiling must not be less then 18". The distance between the horizontal stove pipe and the un-shielded vertical wall through which the insulated chimney passes is determined by the Wall Radiation Shield. 5. If an exterior installation is to be enclosed, allow for access to base of Tee to facilitate required cleaning. 6. The minimum distance between the bottom of the chimney and any horizontal combustible surface is 12". Through the Wall Installation - Wall Support and Wall Radiation Shield Determine where the chimneywill pass through the wall. For concrete walls cut a hole slightly larger than the chimney. For combustible walls cut and frame a hole (See TABLE 3 for size) 2. Combustible wall: • From outside, put the exterior portion of the wall radiation shield in the hole. Nail the radiation shield in place using 4 2" nails or# $ • 1 1/2" wood screws. 3. Fasten the Wall Support to the outside wall. The Wall Support must be adjusted so thaf the clearance to a combustible wall is at least 2". 4. Stack the next chimney length in place. Fasten the lengths together using one stainless steel metal screw in each pre -punched hole. Continue until the required chimney height is installed. 5. Install a Wall Band at 8' intervals. The Wall Band should be adjusted to ensure the chimney is vertical and at 2" (or more) clearance to combustibles. 6. If the chimney extends above the roof more than 5' above the last lateral brace, it should be secured to the roof using a Roof Brace (RB) 7. Fit the rain cap to the top of the chimney. Screw the metal screws provided through the straps and into the top chimney length. 16 FROM INSIDE 8. Fasten the flue extension to the horizontal chimney length sticking into the room. 9. Put the interior portion of the wall radiation shield (WRS) in the hole in the wall and push it until it stops against the wall. Fasten it to the wall. NOTE If the chimney passes through the roof, cut a hole large enough to provide 2" clearance between the chimney and the roof. See the table on page 12 for the size. Put the roof flashing in place. Seal the joint between the roof and the flashing with roofing pitch. For sloping roofs, place the flashing under the upper shingles and on top of the lower shingles. Nail the flashing to the roof using roofing nails. Place the storm collar over the chimney and push down until the collar con- tacts the spacer. Caulk the joint between the chimney and collar with silicone caulking. ROUND SUPPORT (RDS) & SQUARE SUPPORT (SQS) Typical round and square support installations are shown in drawings 1 thru 4 on page 18. The clearance between the chimney and combustible material must not be less than 2" except in areas directly shielded by the support. See the rough opening TABLE 3 for the minimum frame dimensions. Do not fill this area with insulation. • If the support is installed in a ceiling with an attic directly above, the support also acts as the attic radiation shield. 1. Locate the chimney in a convenient place as near as possible to the appliance outlet. Cut and frame the holes in' the floor, ceiling, and roof where the chimney will pass. 2. From below, push the support into the framed hole. The support must protrude at least 4" below the finished ceiling. Nail the support to the framed joist using 8 3" spiral nails or # 10 X 2 " wood screws. Place the Finish Collar around the support and fasten it to the coil ing using the two screws provided. 3. Attach the flue extension (found in the support box) to the bottom of the first chimney length using the 3 metal screws provided. Put this chimney length in the support. Push it down firmly in place. ! 4. From below, install a firestop radiation shield in each floor through which the chimney passes. 5. Stack the next chimney length cn the first length. Fasten the three screws supplied through the holes to fasten the chimney together. Continue until the required chimney height is reached. 17 Attic and roof area 6. At the attic level, install a radiation shield (IRS) from below. With the addition of a storm collar to close the top this shield acts as thejoist and the attic radiation shield. • If your chimney is enclosed in the attic proceed as folows: 7. Put the roof flashing in place. Seal thejoint between the roof and the flashing with roofing tar. For sloping roofs, place the flashing under the upper shingles and the on top of the lower shingles. 8. Nail the flashing to the roof using roofing nails. Place the storm collar over the chimney and the flashing: Tighten it in place. Caulk the joint between the chimney and storm collar. 9. Fit the rain cap to the top of the chimney. Screwthe two metal screws provided through the straps and into the top chimney length. UNENCLOSED ATTIC — REGULAR FLASHING ENCLOSED' ATTIC — VENTED FLASHING . M MdN1YW �IppJ r awwct m m.uiwi wu wnw «mom e cv,Mwa m mwrnu wu DRAWING 1 DRAWING 2 9 I : I � 61:715I1211121t, W REGULAR (UNENCLOSED) ATTIC C� J U DRAWING J DRAWING 4 18 ELBOWS (RIE15, RIE30, & RIE45) Elbows are used to offset the chimney in orderto bypass a building obstruction. One pair of 15, 30 or 45 degree elbows is allowed per chimney system. There is no limit on the length of chim- ney between offsets however the chimney must be re -supported at regular intervals -see TABLE 4 for support capacities. Note: 450 elbows are approved for use in Canada only. The elbows are attached in the same manner as the chimney lengths. See the offset TABLE 7 and TABLE 8 on page 25 for offset dimensions. Place the elbow on the chimney length. 2.. Screw the Stainless Steel metal screws (supplied with the elbow) through the pre -punched holes in the bottom of the elbow and Into the lower length. Be sure to use a metal screw in each pre -punched hole. The holes In the elbowwill not line up with the holes in the chim- noy section. 3. • Install a re -support (a wall support, offset support or roof support) above the return elbow. WALLBAND(WB) The Wall Band is used to secure the chimney to an exterior or interior wall. The recommended I axis wm length of chimney between wall bands Is eight feet. 1. Choose a convenient location for the Wall Band. 2. Place the band collar around the chimney length at the desired height. 3. Attach the band arms to the collar using the bolts supplied. 4. Attacti the band arms to the wall a minimum of #10 X support. 2"screws through each hole in the 5. Tighten the ring and then screw the Stainless Steel metal screws (supplied with wall band) through the collar and Into the chimney casing. Be sure to use a metal screw in each pre -punched hole. 6. Adjust the wall support so that the chimney is at least 2" from combustible materials. 18 0 GUY BAND (GB) The Guy Band is generally used to secure a chimney above the roof. The maximum length of un- guyed chimney above the roof is five feet. The maximum length of guyed chimney above the roof • is twenty feet. The maximum length of chimney between guy bands is ten feet. If height greater then ten feet is required above the roof, an engineered support system should be installed. Place the band collararound the chimney length at the desired location. Tighten the ring and then screw the Stainless Steel metal screws (supplied with the band) through the band and into the chimney casing. Be sure to use a metal screw in each pre -punched hole. 2. Attach guy wires to the band and to the roof or ceiling using adequate attachments (not supplied). Install the three guy wires at 1200 intervals and tighten them evenly until the chimney is properly located and secure. RADIATION SHIELD (RS) The Radiation Shield is used to shield the chimney when passing through a combustible floor or roof. The See TABLE 3 for the correct rough opening size. Install the length of chimney that passes through the floor or roof. 2. From below place the radiation shield in the floor or roof. • 3. Attach it to the floor or roof using #8 X 2" screws through each pre -punched hole. s 20 Rain Cap (RC) All RIS chimneys must be terminated using a rain cap. The RIS design leaves the insulation . exposed at the ends and without a rain cap moisture can enter the chimney. 1. Fit the cap on to the'top chimney length. 2. Screw the stainless steel metal screws supplied with the cap through the pre -punched holes in the bottom of the cap and into the lower length. Be sure to use a metal screw in each pre -punched hole. After market chimney top devices It is a common practice for chimneys to be installed with custom made rain caps and termina- tions of various kinds. This includes such after market devices as Exhausto chimney top fans and chimney top dampers. The following factors must be considered when installing a chimney termination other that our factory -built and listed chimney caps, When installing a chimney top device of any kind you must deduct the length of chimney equiva- lent to the weight of the device from the maximum rated capacity. If additional support is re- quired we recommend the use of a roof support as close to the top of the chimney as possible. We recommend the use of a roof brace or guy wires to provide lateral support when an alter- nate chimney top is installed. Additional lateral support is not required when the chimney is • installed in a chase if the chimney does not project more than 18 inches above the chase top. The use of a roof support is recommended for chase installations. Model RIS has exposed insulation at the ends. in most installations RIS is terminated with our factory built cap which covers the end of the insulation. When using any other type of cap you must use a factory supplied closure ring (part #RCB) to cover the top of the chimney. Is— ... 21 The Lengths are available In sizes from S" to 24" I.D. and In lengths of 12", 24. & 48". The standard materials are: Casing - Type 304 Stainless Steel Flue - Type 304 Stainless Steel Other materials are available on request. Designed to connect horiza and vertical sections of the chimney. I', 4S-1 PIPE I.B. DW. A I DU B DDl C f D r r f N f If If 11 f f It It if if 1( 203 Ir Ir if n it it if N J I! It Id N I( If 1! MJ If If 21 JO J Ir Ir roo i ii�uiii a; "ouisx imx I i Hi i ' In i.l di iiipin ilo iiii oii iim iiluu.l nnn li i,m,.• i ui �. There are two Adjustable Langlhe available. They can be used botween elbows or whatever an odd length Is required. Cat. No. Length (in) RILA1 714" -12" RILA2 13%" - 24' 17, 24" Used when the chimney posses through a combustible —0.0.+ 4'� floor or roof. 1IY J ".D.+ a'� Used when a directional change is required. Note: 450 elbows are approved for use in Canada only. 15' ELBOW M00; oIWL-HUM "OULAI A mmcAvn Him UM, MWL-M ®EWMUZA IKKAMM� mMU"0 m0MAUM I OFMMUM" ®OWL -Mu" 30" ELBOW I.D. A B 5' 1 1 1 5 Ir 9" 1 3 4 a 11Z 1 7 1 r 9" r 14• 9 11Z 2 , Ar '21 4101 21 Er10" 11- 2 5 11 1 23 4 1 r 12 7/1117 45" ELBOW I.D. A B r 7 711r 1 7 9" B5 235" 10" 9 311r 234 120 10" 3 , 4 14" 10 3 4 3 3 4" 15" 11 1 If 4 1 4 18" 12 1 4 4 5Ir 2tY 127 51 2r 131 55 24" 14 1 4 6- • 0 22 • • Designed to support the chimney from a floor or roof. It may be used as a supplementary support when the chimney height ex. castle that of the Primary support. The support attaches to the chimney casing. See Support Capacity Table for maxi. mum supported chimney height. Designed to support a chimney on a wall. f 0.0. T 1- la.+ See Support Capacity Table for maxdmum supported chimney height. WALL BRACKET SUPPORT ARM SUPPORT COLLAR SUPPORT BASE Used to provide weather Protection where the chimney penetrates the roof. Three modals ere available to accommodate various roof pitches. The Storm Collar (SC) Is Included, The anchor plate is used to con- nect an RIS chimney to a masonry flreplaco orto connect an RIS chim. nto an aidaft marry shim. ne . The base Plate of the anchor Plate Is made from 10 gauge (1/W) galvanized steel. Used on vertical or horizontal runs of chimney to stabilize the chimney. The recommended maximum distance between Wall Bands is tr. The RIS rain cap Is Contructed entirely of stainless steel. It Is designed to Provide good protection from wind and rein while Incorporating small size and a low profile. Note: If you Intend to use an after market cap with RIS chimney you must terminate the chimney with an ICC Rain Cap Base (pert dRCB) The RCB closes off the top of the cap to prevent moisture from entering the chimney. 23 The roof support Is used above an offset, to pro- vide additional support when the chimney height exceeds the pri- mary support eapeeIty, or when It Is difficult to install a round or square support. All RIS Insulated components are designed to be fastened together with the stainless steel screws provided with each part. In some uses, it may be desirable to Install a locking bend. The locking band Is designed to overlap the two beads Immediately above and below the chlm- nay Joint and fastens with a Y: bolt. The locking bend does not totally eliminate the requirement for screws. Designed to provide a lateral support for the chimmney above a roof. The roof."ce must be fastened solidly Into a structural member. Designed to stabilize the chimney above the roof line. The maximum un-guyed chimney height above the roof Is 5. PIPE O.D. The maximum guyed chimney height above the root Is 2d. May be used to replace Well Bends where their Installation Is difficult. Uses three wires Installed at 1200 Intervals. The offset support is pdma- rily used to re -support the chimney above an offset, however it may also be used to provide additional support when the chimney height exceeds the capacity of the primary support. • 0 9A TABLE 7 RIS Offset Tables • RIS Offset Table 10 Inch to 16 Inch 2X150 2X30° 2X450 Dia. length between elbows Offset Rise Offset Rise Offset Rise No length 1.57 1189 8.77 14A9 6.58 15.88 17' length 4.35 22.28 9.15 23.40 1418 23.48 24" length 7.45 33.87 1515 33.79 2266 31.96 10" 48" length 13.67 57.05 27.15 54.58 39.63 48.93 46'+1Z' 16.45 67.43 32.52 63.88 47.23 56,53 48" + 24" 19.55 79.03 38.52 7428 55.72 65.02 48" +24"+17' 22 34 89.411 43.90 83.59 83.32 7262 48" + 48" 25.77 10221 50.52 95.06 F72.69 81.99 No length 1.57 1189 4.02. 15.02 7.11 17.16 17' length 4.35 22.28 9.40 24.33 1471 24.76 24" length 7.45 33.87 15.40 34.72 23.19 33.24 12" 48" length 13.67 57.05 27,40 5551 40-10 5021 46'+12' 16.45 67,43 32.77 64.82 47.77 57.82 48" + 24" 19.55 79.03 38.77 5521 5825 66.30 48"+24"+17' 2134 8941 44.15 84.52 83.85 73.90 48"+48" 25.77 1Q221 50.77 85.99 73.22 83.27 No length 1.70 1288 4.27 15.95 7.81 1686 17' length 4.48 23.26 9.65 2526 1541 26.46 24"length 7.58 34.85 15.65 35.68 23.00 34.95 14" 48" length 13,80 58.03 27.65 58.44 40,87 51.92 48" + 1 Z' 16.58 68.42 33.02 65.75 48.47 59.52 48" + 24" 19.68 80.01 39.02 7614 56.96 68.01 48" +24" +17' 22.47 90.39 44.40 85.45 84.58 75.81 48"+48" 25.89 10319 51.02 98.93 i73.93 84.98 No length 1.70 1288 4.52 16.89 8.34 20.14 17' length 4.48 23.26 9.90 26.20 15.95 27.75 24" length 7.58 34.85 15.90 38.59 ,24.43 36.23 16" 48" length 13.80 58.03 27.90 57.37 41.40 53.20 48"+17' 16.58 68.42 33.27 66.681 49.00 160.80 48'!+24" 1968 80D1 3927 77.08 57.49 8929 48"+24"+17' 2247 90.39 44.65 88.39 85.09 76,89 48"+q8" 25.89 1Q3.19 5127 97.86 74.46 86.26 TABLE B RIS Offset Table 18 Inch to 24 Inch 2X150 I 2X30° 2X45° Die. length between elbows Offset Rise Offset Rise Offset Rise No length 1.82 13.86 4.77 17.82 8.97 21.42 17' length 4.61 24.24 1Q15 Z7,13 1648 29.03 24" length 7.71 35.83 1615 37.52 24.96 37.51 48" length 13.92 59.02 28.15 58.31 41.93 54.48 18" 46'+12' 1671 69.40 33.52 67,62 49.53 62.08 48"w24" 1981 80.99 39.52 78.01 58.02 70.57 48"+24"+17' 22.59 91.38 44.90 87.32 85.82 78.17 48" + 48" 1 26.02 104.17 51.52 98,79 74.99 87.54 No length 1.82 13.86 5.15 19M 9.58 23.13 17' length 4.61 24.24 10.52 28.53 17.18 30.73 24" length 7.71 35.83 16.52 38.92 25.67 39.22 20" 48" length 13.92 59.02 28.52 59.71 42.64 56.19 48 +12' 1671 69.40 33.90 69.02 50.24 63.79 48"+24" 1981 60.99 39.90 79.41 58.73 72.28 48"+24"+17' 22.59 91.38 45.27 88.72 66.33 79.88 48" + 48" 26.02 104.17 51.90 10019 75.70 69.25 No length 1.95 14.84 5.40 20.15 9.93 23.98 4.74 25.23 10.77 29.46 17.54 31.59 Flength 7.64 36.82 16.77 39.86 26.02 40.07 22„ 14.05 60.00 28.77 60.64 42.99 57.04 48 +17' 16.84 70.38 34.15 69,95 50.59 64.64 48"+24" 1894 8197 40.15 80.34 59.08 73.13 4 48' "+24"+12"j 22.72 92.36 45.52 89.65 66.66 80.73 48"+48" 1 26.15 105.16 5215 101.13 76.05 90.10 . No length 1.95 14.84 5.65 21.09 1Q64 25.69 171ength 4.74 25.23 11M 30.40 1824 33.29 24" length 7.84 36.82 17.02 40.79 26.73 41.78 24" 48" length 14.05 60.00 29.02 61.57 43.70 58.75 48'+12' 16.84 70.38 34.40 701.88 51.30 66.35 4B"+24" 11.14 8127 40.40 8127 59.79 74.84 48 +24 +17 22.72 92.36 45.77 90.58 67.39 82,44 48"+48. 26,15 110516 52.40 1020 76.76 9181 25 6 I CC warrants its IRIS al l stainless steel chimney lengths to be free from functional failure due to defects in material or workmanship for a period of 25 years from the date of purchase by the original consumer. Thiswarranty provides for replacement of any chimney lengths which fail as a result of normal use on a residential fireplace, wood burning stove, furnace or boiler, and inculdes replacement of any lengths damaged as a result of a chimney fire. R IS chimney lengths which are constructed with a galvalume or galvanized exterior casing are I warranted for a period of two years from the date of purchase by the original consumer. This warranty does not cover damage caused to the building by chimney fires or misuse of the product. No claims under this warranty will be honoured unless ICC is notified of the potential claim and ICC is given the opportunity to have one of its agents examine the chimney prior to replacement. ICC will only be responsible for repair or replacement of any chimney lengths found to be defective under this warranty: In no event shall ICC be responsible for any incidental or consequential damage caused by defects in the IRIS chimney system. During the first five years ofthewarranty ICC will provide replacement chimney lengths at no charge. During the next twenty years of the warranty ICC will provide replacement chimney lengths at 50% of the current retail price at the time of the warranty claim. ICC will not be responsible for labour of any kind required in the removal or replacement of an R IS system replaced under this warranty. This chimney is designed to vent residentialheatingoil, untreated wood, andhaturalorl_P gas. It is designed to operate at a continuous temperature of1000°Forless. Thiswarranty is void if the chimney is used in an application forwhich it is not designed. The IRIS system must be installed according to the Installation Instructions included with every system at the time of purchase; if you do hot have a set of installation instructions they are available free upon request. This warranty is void if the chimneyisnot installed according to the installation instructions. This warranty may not be extended or modified by our agents or representatives. This I • warranty is in lieu of all otherexpress warranties or guarantees, of any kind. 26