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10070170CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 7537 DUMAS DR CO\ I'RACI'OR: QUALITY FIRST HOME PERMITNO: 10070170 IMPROVEMENTS ONVNER'S NAME: CLAUDE JACKMAN 6545 SUNRISE BLVI) S E, 202 DATE ISSUED: 08/03/2010 OWNISR'S PHONE: 4082521389 CITRUS IIEIGIITS. CA 95610 PHONE NO: (916) 788-2921 ❑t LICENSED CONfRACI'OR'S DECLARATION 1— ELECT 1— PLUMB 1— 5 Rio/ e3 F$e1) -7 Z BUILDING PERMIT INFO: BLDC Class . - License Licq • SZOIO b1EC11 RESIDENTIAL COMMERCIAL Contractor -Date _ I hereby affirm (hill I am licensed under the provisions of Chapter 9 JOR DESCRIPTION: INSTALL 1.6 KW AC PHOTOVOLTAIC SOLAR SYSTEM (commencing with Section 7000) of Division 3 of the Business & Professions ROOF MOUNTED GRID TIED Code and that my license is in full force and effect hereby affirm under penaltyof perjury one of the following two declarations: I have and will maintain a certificate of consent to self -insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work fix which this permit is. issued. 1 have and will maintain Worker's Compensation Insurance, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this Sq. Ft Floor Area: Valuation: $26305 permit is issued Al'PI,IC\N'f CER'I'IFIC\'I'ION APN Number: 35924048.00 Occupancy Type: I certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and slate Imes relating to building construction, mid hereby authorize representatives of this city to enter upon die above ]mentioned property for Inspection purposes. (We) agree to save indenmify' and keep hamtless the City of Cupertino against liabilities, judgments, PERMIT EXPIRES IF WORK IS NOT STARTED costs, and expenses which may accrue against said City in consequence of the granting ofthis permit Additionally, the applicant understands mid will comply WITHIN 180 DAYS OF PERMIT ISSUANCE OR with all non -point source regulatio sperm eCu ertino Municipal Code, Section 180 DATSOM LAST CALLED INSPECTION. 9.18. �— fin/ o cX QJ/ l Signature = `' `-''*1 Date "'✓! Issaed ny: — /10 Date: ❑ OWNER -BUILDER DECLARATION I hereby al'Iirin that I ant exempt front the Contractor's License Law for one of RE -ROOFS: the following two reasons: All roofs shall be inspected prior to any roofing material being installed If a roof is I, as owner of the property, or my employees with wages as their sole compensation, installed without first obtaining an inspection, I agree to remove all new materials for will do the work, mid die structure is not intended or offered for sale (Sec.7044, inspection. Business & Professions Code) I, as owner of the property, am exclusively contracting with licensed contractors to Signature of Applicant: Date: construct the project (Sec.7044, Business & Professions Code). I hereby affirm under penally of perjury one of the following three ALL ROOF COVERINGS TO BE CLASS "A" OR BETTER declarations: I have and will maintain it Certificate of Consent to self insure fur Worker's I IA'LARDOUS MATERIALS DISCLOSURE ' Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I have read the hazardous materials requirements under Chapter 6.95 of the I have mid will maintain Worker's Compensation Insurance, as provided for by California Health & Safety Code, Sections 2.5505, 25533. and 25534. I aill maintain Section 3700 of the Labor Code, for the perl'ornnnec of the work Ibr which this compliance with the Cupertino Municipal Code, Chapter 9.12 and the Health & SafetyCode, Section 25532(a) should I slnre or handle hazardous material. permit is issued Additionally, should I use equipment or devices which emit hazardous air I certify that in the performance of the work for which this permit is issued; I shall contaminants as defined by the Bay Area Air Quality Management District I will not employ any person in any manner so as to become subject to die Worker's maintain compliance urilh the Cupertino Municipal Codc, Chapter 9.12 and the Compensation laws Of Cali fornia. If, aftermaking this certificate of exemption, I Health & Safety Code. S coons 25505, 25533, and 25534. become subject to the Worker's Compensation provisions of the Labor Code, 1 intruc 1'orthw ith comply with such provisions or this permit shall be deemed revoked. ''� r tar at t i e nt (1 (( Date: AI'I'I.[C\N'I' CF,R'I'IFICA'1'ION CONSTRUCTION ],ENDING AGENCY I certify that I have read this application mid slate that the above information is correct. 1 agree to comply with all city and county ordinances and slate laws relating I hereby affirm that there is a construction lending agency for the performance of work's to building construction, and hereby authorize representatives of this city to enter for which this permit is issued (Sec. 3097, Civ C.) upon the above mentioned property for inspection purposes. (We) agree to save Lender's Name indemnify and keep harmless the City of Cupertino ngainst liabilities, judgments, costs, and expenses which may accrue against said City in consequence of the Lender's Address granting of this permit. Additionally, theapplicant understands and will comply o Municipal Code, Section with all non -point souMZ:Dat ,\RCIII'I'ECI"S DECLARATION 9.18. �� /�C� 1 understand my plans shall be used as public records. Signnnuc e Licensed Professional COMMUNITYPLUS V8.1 PAGE NUMBER: 1 DATE: 07/26/2010 CITY OF CUPERTINO MODULE pinrvrpt: TIME: 15:28:59 PLAN REVIEW STOP R QXP SELECTION CRITERIA: REP5 PERMIT NUMBER: 10070170 - CLAUDE JACKMAN ��77_ TYPE: SOLAR-RES PARCEL ID 35924048.00 PARCEL ADDRS 7537 DUMAS DR CUPERTINO, CA 95014 APPLY DATE 07/26/10 ISSUE DATE C/O DATE ------------------------------------- -------------------------------- REVIEW STOP: ASSESS - REV NO: 1 STATUS: DATE: CONT ID: REVIEW SENT BY: DATE: DUE:08/02/10 TIME SPENT: REV RECEIVD BY: - DATE: 07/26/10 SENT TO: REVIEW NOTES: 07/26/2010 INSTALL 1.6 KW AC PHOTOVOLTAIC SOLAR SYSTEM ROOF MOUNTED GRID TIED ------------------------------------------------------------------------------- REVIEW STOP: BLDG - BUILDING DEPARTMENT REVIEW REV NO: 1 STATUS: . DATE: CONT ID: REVIEW SENT BY: DATE: DUE:08/02/10 TIME SPENT: 0.00 REV RECEIVD BY: LARRY DATE: 07/26/10 SENT TO: REVIEW NOTES: 07/26/2010 INSTALL 1.6 KW AC PHOTOVOLTAIC SOLAR SYSTEM ROOF MOUNTED GRID TIED ----------------------------------- ----------------------------------- REVIEW STOP: PLANNING PLANNING DEPARTMENT REVIEW REV NO: 1 STATUS: DATE: CONT ID: REVIEW SENT BY: DATE: DUE:08/02/10 TIME SPENT: 0.00 REV RECEIVD BY: BRIAN DATE: 07/26/10 SENT TO: REVIEW NOTES: 07/26/2010 INSTALL 1.6 KW AC PHOTOVOLTAIC SOLAR SYSTEM ROOF MOUNTED GRID TIED ------------=------------------------------------------------------------------ CITY OF CUPERTINO I►�'.`�/0 FEE ESTIMATOR — BUILDING DIVISION WF%DDRESS: 7537 Dumas a DATE: 07126/2010 REVIER'ED BY: jsg APN: BP#: WALUATION: $26,305 *PERMIT TYPE: Building Permit PLAN CIIECR TYPE: Alteration / Addition / Repair PRIMARY SFD or Duplex USE: Ol'OER THUNTERE'. O Yes No C0 APPLICATION '1'1'1 E: 1R3SFDW MECHANICAL 01'es Q No 13LUMBING 0 Yes Q No ELECTRICAL 0Yes QNo 1 5 a O O� • OCCUPANCY TYPE: TwE OF CONSTR. FLR AREA sc .ft.) PC FEES PC FEE' 11) BP FEES BP FEE ID R-3 (Custom) II-B,III-B,IV,V-B 0 $0.00 $0.00 TOTALS: 0 $0.00 Alech. Man Check ,blech, Permit Fee: Other Alech. Insp. /'lamb. Plan Check Plumb. Permit roe: Other Plumb. b"j, E cc. Plan Check Eler. Permit Fee: Other Dec. Insp. A'OTB-: These fees are hared on the prelintinart, information available and are otth• an ectitnale. Contact the Deal for uddn7 info. FEE ITEMS (Fee Resolution 09-051 E!L 7/1109) FEE QTY/FEE MISC ITEMS Plan Check Fee: $0.00 1 1 # $207.00 Photovoltaic System ISOLARRES Suppl. PC Fee: (F) Reg. O OT 0.0 hrs $0.00 PML' Plan Check: $0.00 Permit Pee: $0.00 Suppl. Insp. Fec:(D Reg. O OT 0.0 hrs $0.00 PML' Unit Fee: $0.00 PML' Permit Fee: $0.00 Construction Tax Acoustical Pee: O Yes (D No $0.00 O E) Work Without Permit? O Yes 0 No $0.00 Planning Fee: $0.00 Select a Non -Residential Building or Structure E) 0 Traval Documentation Fe"r: Strong Motion Fee: esf:IS,tnCR $2.63 Select an Administrative Item Bldg Stds Commission I'ee: IRCRSC $2.00 SUBTOTALS: $4.63 $207.00 TOTAL FEE: $211,63 Revised:7/22/2010 cr-'el' CITY OF CUPERTINO i SOLAR PANEL CITY OF CUPERTINO PERMIT APPLICATION FORM INN v APN # 351 Z`T Vq (\� Q Date:. Z I Zb C-O l Building Address: Owner's Name: Phone C ntrac�Qr: Phone #: '1 11C�X t F�v b� �uvv�R Fax Cent{aetor� .Contact ` , Phone #: �j — C� i7` -+-.. L Fax #: 7 Cupertino Business License #: Number of Panels/Units: <� \S Kilowatts (Commercial Only): Job Description: o L` �. V U-D Pt L S s rNv>-� Project Size: Express Standard ❑ Large LJ Major Residential [ Commercial ❑ Valuation (cost of proj ect): ?�US.vo Green Points: 122 KW — 6 Points ❑ 24KW — 12 Points ❑ f 3.6�— 18 Points ❑ Quantity Fee ID Fee Description Fee Group Permit Type 1 SOLARPANL Commercial Solar Panel E SOLAR-COMM IP140TOVCOM Photovoltaic System Commercial/Multi-family E 1BSEISMICO Seismic Commercial E 1 ELCPLNCK Plan Check Fee E 1 BCBSC Cal Bldg Standards Commission Fee B ALL PERMIT TYPES COMM & RESID 1 SOLARRES Residential Solar Panel E SOLAR-RES Revised 07/06/09 2 ITEMS OF 4 CITY OF CUPERTINO PERMIT RECEIPT Sec: Twp: Rng: Sub: Blk: Lot: APN ........: 35924048.00 DATE ISSUED.......: 07/26/2010 RECEIPT 4.........: BS000010960' REFERENCE ID # ...: 10070170 SITE ADDRESS .....: 7537 DUMAS DR SUBDIVISION ....... CITY .............: CUPERTINO IMPACT AREA ....... OPERATOR: SylviaM COPY # : 1 OWNER ............: CLAUDE JACKMAN ADDRESS ..........: 7537 DUMAS DR CITY/STATE/ZIP ...: CUPERTINO CA, CA 95014-4310 RECEIVED FROM ....: QUALITY FIRST HOME CONTRACTOR .......: GC ANDERSON LIC # 30398 COMPANY ..........: QUALITY FIRST HOME IMPROVEMENT ADDRESS ..........: 6545 SUNRISE BLVD STE 202 CITY/STATE/ZIP ...: CITRUS HEIGHTS, CA 95610 TELEPHONE ........: (916) 788-2921 FEE ID UNIT QUANTITY AMOUNT PD-TO-DT THIS REC NEW SAL ---------- -------- 1BCBSC VALUATION 26,305.00 - ------- -- --- — 2.00 ---- ---------- 0.00 2.00 ---------- 0.00 1SOLARRES FLAT RATE 1.00 207.00 0.00 207.00 0.00 TOTAL PERMIT -------------------- 209.00 ---------- 0.00 209.00 ---------- 0.00 VOICE ID DESCRIPTION -------- ---------------------------- 301 ROUGH PLUMBING 304 ROUGH ELECTRICAL 505 FINAL ELECTRICAL 508 FINAL MECHANICAL VOICE ID . DESCRIPTION ----- -- ---------------------------- 303 ROUGH MECHANICAL 313 ROOF NAIL 507 FINAL PLUMBING RECEIVEYD JUL t C ?019 1.6 KW AC GRID -TIED PHOTOVOLTAIC SOLAR SYSTEM I N METALROOF 1. 2. Quality First Home Improvements, Inc Lich 875772 SYSTEM INFORMATION SYSTEM CHARACTERISTICS Project Name Date -JULY 23, 2010 IGRID TIED PV SOLAR SYSTEM COMPASSAZIMUTH-252 DEGREES/ TILT- 17 DEGREES JACKMAN 1PREPARED BY: 1.6 KW AC SOLAR SYSTEM 7537 DUMAS AVE Michael Kaholokula 8-Sharp NU-U240F1 Modules Inverter, METAL ROOF CUPERTINO, CA 95014 PHONE - 916 300 8479 1- PVP2000 �Y\ "v LIZ-' t- W,'c-t Y\h - In the Santa Clan Valley, storm drains flow directly to our local praaka, and on to San Francisco Bay, with no offset of Storm water pollution Is a smlous problem for wildlife dependent on our waterways and for the people who five near polluted stream• or baylands. Proper management of construction sites reduces pollution significantly. This shoat summarizes the 'Bost Mana9kdnfm Practices- (BMPs) for atom) water pollution ORDINANCE OF THE CITY OF CUPERTINO FOR NONPOINT SOURCE POLLUTION & WATERCOURSE PROTECTION: Chapter 9.18 9.1e.040 Dbt Imo dr smarm drain padwbe ra h IvaaWfid m dbdr,po, w moo. soon, a pllyd m W etm.lpae ham arty amnn oleo a,lemml imamate, a ecBlutd l c Wave, ugole Pr nor IeWLYM r,r Ilau.trml waems, pehdeum pmeaa, zeal far a arty refuse rep{mflW arADlg galleIandd0i91b DtAOIII OxOI or Prepresent.dprtdab, do.rgems, descent.. minamvmd a mabmea wlenlnuag pool Water, pes0odm, nelelddn erl0 brOltrers. 9.18.090 Violation ArIY Parma Ubp vb1BIM any proWebn a Ws CnOp.r e OIrtY d a rtadmmv ere upm MWIfSm alereol.imp te OUNshad as pm+idetl m Cnep.r 1.12 a Bea coda 9.19.100 CMI Mm ty ear umbam Anus ar.Pn WtID vWalw sty P,tW41on a d®m.P.r w am PlDdebn a onus Ilamn issued Plg.lpm m cob dope ru0 tie arty Aeab b Apr (:ray m a elm rbt b Section tip emouma r W40. ear b cv enmpm core arh's.T.a eke« snaps Nc a su Per ear Par vlols0wli, Tao Ctly n®Y Pebem me Supeeb cam pub,wa m Govwll,naq CoOe Sedan tonne m Impae, •SDM6 rm IBQIYa.Udl WRm. T11a CIYp Ptlbny poVtllaE m ovs semen b mnumtive eIW rbt eztlalro, eM etmA te b eOdWm m eo CUw ranaaes avapabb m Vp dry Illldw SMe e110 Federal low aM b®I aeirmaab. FmM. aaaYeo punambBa.e account.toptepep mCay'e Flmonmemal rere{pllwa 9.19.101 04 Density for Into eban.rg.. lam Pafam tip dbmrpes pppumnb, m vlolamn a m2dapw.tat raw uea al for notaimr fH.n .wmrI»wmy Wbb bfind city m • sum .are Wa ClolsaM down Par dry Pw elation gem der an supcum Nolmmn wan. TTa cry ^.Y pu01m Ble Supabr caul pppart m CPee,luneld Coos Seem $dT.D m ITPa1e, BYalf end IamAr cum WIM. Tip aA pnWly pev+bed'vl eYs calm 6 ealWame tics not e%dY.iM. Boma ehpA a] YI Bd'1Na1 m ep OIIMI Iauedte 'avaAade m tip cry leer Stem W FeOelal trw eM teal C , posd y tea. Fuses CDeMed Wmll.ld m nth eealwl our W plaim We FsvYmrlmbl Smnn tepppemem Public work[ Dept: [and-pnan• Lnn clv. county Recycling relief: Bm[II Bu[In. c e[urdcu[ W uY: cupordno scalar, B.wn Ob,r ...xu.1.11 Ban. Clore Von., Urban R..Dn Pelludbn Prevention prom ua.n.ow Blst. Om.. b1 Emar,tso" 8.blco a..auaue P. rani �•lfi-u1r•/ /. WORKS General Construction and Site Supervision Storm Drain Pollution from construction Activides CwaawJbr Ys wa mnmm case tl •term onto roan Ymim cons yr bW w .can m• man man. vYr, o- draw Yea Inpvm Yvl vtl•• vk w Bn. co • [vW[br. wYb •ynYw. w,Yry cw.b���l..b.rwr. e,wmmm.a •wn,m•[w w•r•Wr••.. nrw anW Rlnclpin ❑ IY-pmaast mane —,and, announced w.rbw... .. a .rrb.m4..a occurs. ❑ Ca WrmarbY.Mrseminis. ❑ nd- tam M ma ann rn.�w.lo ❑�e.w sm� reeen.bs now dov,wpa M. Acton. Plain., To Jam. Polluan ❑ .trans•. e.t.a., w w-tam wm.m. teraryent pce4,isrWa tlann, �4mn W e1 wpa®ea v own aw wwpn awn. rr Dom.. use. 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Yn. mop �m..sm use ❑ x�v.Wmg1.4..unDaYaIM1 woolen •b YbF•D•@9.•ub.Q am a..— ❑ a••pns,Yb wnwH,.m-wawt,vbn any. m4nDYm.M1.w.Y.ca,www.a mad Yawsm,m•YYY •b pY•Y Ntl n.Yn •w....deme.nb�mma.•.. OtlY•.emvYY. •❑ Iltlr wbr,n.n•gsa.mYa.n.w sera ma vt/mp ro[bnu wwYM 0 b mnnb b. ❑ C. w W, wb..a wr4er mntawr Iseesm-r a,M-`tlwPUNYv ackw M . a U bY[Yww Ypn.na se bumevarwas,. u•Y. ❑ cD.e.n.Wbs savor.. PYb e.npr. ,vadw mM v ear -n mm o [krc 4rrK u••ia .lent M1wmY.Y M1aYmabr.YY,w vvSveN muoaa--,mM1 w.waw, r. D � ^„n.am ramM.wr a•Pmal bike, pm<.arYq vY.Clr•b r.MtlaAYacb a.ndnne cene mc ❑ea.a.mv,-mlaam.r.lm a ed.,msbb. beM mrmaY. ❑ a �nd.�..M.aamm.p�ck..tn ,wear sea-fW.rrwb, vmeam. p.brlk.vbau: ®..® 4M o se, pybry, Y•YYY tow ma®wY lee tl�.. .s b an ..4 n.,nwb w w to.m n "rowcome ram• w.Ds-M. Pmmb ❑ b.11nbbd P.r9 tb wn.V AmY. 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Small Business Hazardous Waste Disposal-Prgm Businesses that generate less than 27 gallons or 220 pounds of hazardous waste,per month. are eligible to use this program: Call 408-299-7300 .611 for a quote. w 6� of y OF �UP33R 0 DEPARTMENT OF PUBLIC WORKS �EL PHOTOVOLTAIC ARRAY 1 a 240 Modules INVERTER (NOTE 1) Approx. 100 FT Conduit Run from Junction Box to Disconnect PVP2000 JUNCTION BOX (NOTES 2,3) p10 AWG USE-2 R8 GND NW (NOTE 8) M GENERAL NOTES 1. PV array contains one string of 8, 240 Watt Modules in series (8 Modules Total) 2. PV array wiring to junction box is #10 AWG U5E-2 with Factory -Installed MC connectors 3. PV array junction box provides transition from array wiring to coduit wiring 4. Ground Fault Protection provided in Inverter 5. Inverter is PVP20DO model rated at 2.0 kW AC output and is rated to provide 8.3 amps at 240-Volts at 40 C. 6. Inverter is Listed to UL-1741 "Utility -Interactive" 7. 125-amp Main Service Panel with 15-Amp Two -Pole circuit breaker for point of connection (Not to exceed 120%of bulbar rating - CEC 690.64 (B) (2) 8. Equipment grounding conductors on AC and DC side sized according to CEC 250.122 9. Negative pole of PV array reference to ground at the inverter Amp 12P 1SA CB (NOTE 9) x (NOTES 4,S,6 ) Quality First Home Improvements, Inc 6545 Sunrise Blvd Citrus Heights, CA 95610 License# 875772 Title: Single -Line Diagram for PV Solar System Drawn By: Michael Kaholokula Date: 7/23/2010 Phone: 916-300-8479 Job Number: SISOL033 Checked By: Dan Haran-C10 Customer: JACKMAN Phone: 530-917-3031 Address: 7537 DUMAS AVE CUPERTINO, CA 95014 Scale: Not To Scale Utility: PG&E Attachment Detail for: 7537 Dumas Ave, Cupertino, CA 95014 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 b :J Il rj q W C' ! ! J fl - M C Tile Roof Hook attached w/ two 5/16" x 3-1/2" Lag Screws — Solar Mount Railing 1 2x6" Rafter on 24" Centers Dead Weight Calculations Jackman 7537 Dumas Ave Cupertino, CA 95014 System # of Solar Panels 8 # of Points of Connection with the roof 32 Panel Weight Calculation Solar Panel Weight (Ibs) 44.1 Ibs Mounting System Weight (Ibs) S6.448 Ibs Total Panel Weight (# Panels x Panel Wt.) + Mounting System Weight 409 Point Load Calculation Point Load (Total Panel Weight / # of Points of Connection) 13 Ibs Distributed Load Calculation Solar Panel Area (Length" x Width") / 144 17.49 Sq. Ft. Total Solar Panel Area (# Panels) x Solar Panel Area 139.88 Sq. Ft. Inter -Panel Spacing (inches) 1 Inches Total Spacing Area (# Spaces Btw Panels x Inter -Panel Space x Panel Length) 0.361 Sq. Ft. Total Panel Area (Total Solar Panel Area + Total Spacing Area) 140.24 Sq. Ft. Distributed Load (Total Panel Wt./ Total Panel Area) 2.92 Ibs./sf RECEIVED JUL CC V� ?ulJ BY: ��0�� COPY SHARP " solar electricity OFFICE 240 WATT MULTI -PURPOSE MODULE NEC 2008 Compliant NU-U240F1 COPY Sharp's most powerful commercial module manufactured today. �T 7� ENGINEERING EXCELLENCE RRCE1V 1D High module efficiency for an outstanding balance JUL_' 3 2010 of size and weight to power and performance. DURABLE BY:__� Tempered glass, EVA lamination and weatherproof backskin provide long -life and enhanced cell performance. MULTI -PURPOSE 240 WATT MODULE FROM THE WORLD'S TRUSTED SOURCE FOR SOLAR. Using breakthrough technology, made possible by nearly 50 years of proprietary research and development, Sharp's NU-U240F1 solar module incorporates an advanced cell surface texturing process to increase light absorption and improve efficiency. Common applications include commercial and residential grid -tied roof systems as well as ground mounted arrays. Designed to withstand rigorous operating conditions, this module offers high power output per square foot of solar array. RELIABLE 25-year limited warranty on power output. HIGH PERFORMANCE This module uses an advanced solar cell surface texturing process to increase light absorption and improve efficiency. INNOVATIVE 156 mm pseudo -square monocrystallinesolar cells provide high power output. Ideal for large commercial rooftops where space is a premium. Tina NU-1.0240F1 offers Improved Frame Technology ntluslry-I.ding pm for mane 0 1, a variety Of applications. SHARP: THE NAME TO TRUST When you choose Sharp. you get more than well -engineered products. You also get Sharp's proven reliability, outstanding customer service and the assurance of our 25-year limited warranty on power output. A global leader in solar electricity, Sharp powers more homes and businesses than any other solar manufacturer worldwide. BECOME POWERFUL 240 WATT NU-U240F1 NEC 2008 Compliant Module output cables: 12 AWG with locking connectors ELECTRICAL CHARACTERISTICS Maximum Power (Pmax)' 240 W Tolerance of Pmax 410%/-5% Type of Cell Monocrystalline silicon Cell Configuration 60 in series Open Circuit Voltage (VOC) 37.4 V Maximum Power Voltage (Vpm) 30.1 V Short Circuit Current (Isc) 8.65 A Maximum Power Current (Ipm) 7.98 A Module Efficiency (%) 14.7% Maximum System (DC) Voltage 600 V Series Fuse Rating 15 A NOCT 47.5'C Temperature Coefficient (Pmax) -0.485%/'C Temperature Coefficient (VOC) -0.351%/'C Temperature Coefficient (Isc) 0.053%/'C 'Measured at (STC) Standard Test Conditions: 25`C, I kW/m2insolation, AM 1.5 MECHANICAL CHARACTERISTICS _ Dimensions (A x 8 x C below) 39.1' x 64.6 x 1,8"/994 s. 1640 x 46 mm Cable Length (U 43.3-/1100 mm Output Interconnect Cable" 12 AWG with MC4 Locking Connector Weight 44.1 Ibs / 20.0 kg Max Load 50 psf (2400 Pascals) Operating Temperature (cell) -40 to 194'F / -40 to 90'C "A safely lock clip (Multi Contact part number PV-S51-14) may be required in read l ly accessible locations per NEC 2008 690.33 (C) QUALIFICATIONS _ _ _ _ UL Listed f UL 1703 Fire Rating Y Class C _ c �L us , WARRANTY _ _ _ 25-year limited warranty on power output Contact Sharp for complete warranty information D.sisn and spalbll.dons are subject to chaps. wuh..1 notice. Sharp Is . reamt... d trademark of Sharp Corperallon. All oth.r trademarks are propclty of their net pective owners. Contact Sharp to brain th. latest product manuels barer. win, any Sharp device. Cover photo: Solar Installation W 5PG solar. SHARP DIMENSIONS BACK VIEW SIDE VIEW A B C D E 39,1'/994 mm 64.6'/1640 mm 1.9746 mm 9.9'/200 mm 14.4.1365 mm F G H 1 323/920 mm 3.9'/100 mm 37.7'/9S9 mm 43.371100 mm Contact Sharp for tolerance specifications Sharp solar modules are manufactured in the United States and Japan, and qualify as "American" goods under the "Buy American" clause of the American Recovery and Reinvestment Act (ARRA). SHARP ELECTRONICS CORPORATION 5901 Bolsa Avenue, Huntington Beach, CA 92647 1-800-SOLAR-06 - Email: sharpsolar@sharpusa.com www.sha rp usa.com/solar 02010 Sharp Electronics Corporation. All rights reserved. _ 09L-059-PC-03-10 plYPowered' Proven Reliability — Now With an Integrated AC and DC PV System Disconnect Listed to the UL 98 Standard PV Powered, Inc. continues to deliver industry -leading reliability and technical innovations that lower the total cost of PV systems installation. PV Powered is now the only manufacturer of a residential inverter -in leg rated AC/DC PV�System Disconnect that is listed to the UL 98 Standard. The UL 98 Standard, called "Enclosed and Dead -front Switches" ensures the integrated PV Powered disconnect meets all installation and inspection requirements of a PV System Disconnect. Housed within an NEC Compliant wire. raceway, PV Powered's innovative disconnect consists of one enclosure with generous working room for installation. In addition to providing for a single point of connection from the utility service and PV array, the wire raceway's optimized knockout locations also provide options for side, bottom and back entry with minimized conduit bending. The wire raceway enables flush side -by -side mounting, eliminating the need for extra equipment and resulting in a cleaner, less expensive installation. PV Powered's string Inverters are backed by the industry's first nation-wide ten year warranty and equipment replacement program. Optional performance monitoring is available which o. • `�. I includes low cost, secure web -based access to inverter status and performance history. Example of Side -by -side Flush Mounting on16" Intervals FEATURES Industry -Leading Reliability • Endurance tested to 20 year operating life Lowest part counts and fewest interconnects eliminate common failure points • Field -proven technology with thousands of units installed nationwide Integrated AC and DC PV System Disconnect • Listed to UL 98 Standard for use with PV Powered UL 1741 Listed string inverters • Robust testing of switch mechanism to UL 98 Standard, called "Enclosed and Dead Front Switches" • Single AC/DC switch visible and lockable in the OFF position • NEC Compliant internal wire raceway enables flushside-by-side mounting • Direct -to -wall surface enclosure design allows for easy access and installation Easy Installation • Factory integrated inverter and PV System Disconnect eliminates the need for extra equipment • Interconnections reduced from 12 to 4 points, saving installation time and material costs • Field -configurable inverter grounding schema with simple jumper selection • Optimally placed knockouts for a variety of conduit routing options Installer -Focused Support PO Box 7348 • No special purchase requirements to get the best technical support in the industry Bend OR 97708 • Live technical phone support • RMA program includes $400 purchase credit or $150 service reimbursement 1-541-312-3832 • Optional performance monitoring available WWW.PVPOWERED.COM 02009 PV Powered DIMENS.IONS PVP1-100 to PVP3500 eon PVP4600. PVP4800. PVP5200 Cous ELECTRICAL SPECIFICATIONS MODEL PVP1100 PVP2000 PVP2500 PVP2800 PVP3000 PVP3500 PVP4600 PVP4800 PVP5200 Continuous Output Power (watts) 1100 2000 1 2500 2800 3000 3500 4600 4800 5200 Weighted CEC Efficiency l%) 90.5 92 94.5 _ 92 93.5 95.5 95.5 96 96 1 Maximum DC Input Voltage (VOC) 500 500 500 500 500 500 500 500 500 DC Voltage Operating Range (V) _ _ 115--450 115.450 140-450 180-450 170-450 2007450 205-450 200-450 240-450 l DC Minimum Start Voltage 130 130 155 195 185 215 220 215 255 DC Isc Maximum Current (A) 26 _ 26^_ 26 26 26 , 26 48 48� 48 DC Imp Nominal Current (A) 10 18 20 18 18 18 25 26 25 _ --.-_�-___._.___�__ [C Maximum Continuous Current (Amps) 10 9 11 13 13_- — ..� _ 15 _ _ 23_— _ 21 23 AC Nominal Voltage (V) 120 AC Output Voltage Range (V) 105.6-132_5 Y&U7 211-264 211-264 240 183-229 211-264 211-264 183-229 211-264 211-264 AC Frequency Range (Hz) 99.3-60.5 59.3-60.5 59.3-60.5 59.3-60.5 59.3-60.5 59:3-60.5 59.3-60.5 59.3-60.5 MECHANICAL S P E Cl F I CAT[ 0 N S ■tVPUIi �q'ifUllT•PU'ilQ1U1•P4i}Ytlti♦PN'iI3Qt7�9]drLltl'ltlilYQt)•]�IZIdI ' Inverter with factory -Integrated AC and DC PV System Disconnect ENEMA 3R Steel Enclosure Wall Mounted with Bracket Included Weight (Ibs) _ 55 65, . 70 80. _ 80 85 135 135 135 Inverter with Disconnect Dimensions 30 3/8" H 30 3/8" H 30 3/8" H 30 3/8" H 30 3/8" H 30 3/8" H 35" H 35' H 35" H z 155/8'W x155/8"W z155/8"W x155/8"W x155/8"W x155/8"W x181/8"W x18'1/8"W x181/8"W x 89/4"D x8.1/4"D x81/4"D z81/4"D x81/4"D x81/4"D x85/8"D x85/8"D x85/8"D GENCY APPROVALS UL 98 13th Edition, Enclosed and Dead -Front Switches, UL 1741 Nov 2005 Revision, IEEE 1547 Compliant, FCC Class A & B 02009 PV Powered QxwickMount PV` SPECIFICATION SHEET QuickMount PV r" is an all -in -one waterproof flashing and mount to anchor photovoltaic racking systems to a new or existing roof. It is made in the USA of aluminum and includes stainless steel hardware. It works with all standard racks, installs seamlessly and is a better low -profile mount. Outs Flat Washer (B) 1" x 5/16"— Rubber Gasket 60 Durometer EPI Sealing Washer (A) 3/4" x 5/16' Hanger Bolt 5/16" x 6" — 1-1/2" Machine, 1-1/2" Spacer, 3 Mount & Flashing Aluminum Mount 2-1/4"I x 1-1/4"w x 1-1/4 Flashing .05" thick. For standard composition roofs: flashing is 12' mount is attached 3" off center. definition cut composition, or sN flashing is 18" x 18", mount is at. .. 3" off center. For flat applied roofing during installation of roof: flashing is 18" x 18", mount is attached in the center. Lag pull-out (withdrawal) capacities (lbs) in typical lumber: Douglas Fir, Larch Douglas Fir, South Engelmann Spruce, Lodgepole Pine (MSR 1650 f& higher) Hem, Fir Hem, Fir. (North) Southern Pine Spruce, Pine, Fir Spruce, Pine, Fir (E of 2 million psi and higher grades of MSR and MEL) Proem fending Specific gravity Lag screw 5/16" shaft* 3" thread depth specifications 5/16" shaft - per 1" thread depth .50 798 266 .46 705 235 .46 705 235 .43 636 212 .46 705 235 .55 921 307 .42 615 205 AE 798 Sources: Uniform Building Code; American Wood Council Notes: 1) Thread must be embedded in a rafter or other structural roof member. 2) Pull-out values incorporate a 1.6 safety factor recommended by the American Wood Council. 3) See UBC for required edge distances. Use flat washers with lag srews. 266 12.2006[SPECSHT] 108 Crest Avenue N Alamo, CA 94507-2646 Toll Free: (800) 998-6059 Phone: (925) 935-7811 Fax: (925) 935-7877 Email: info(o)ouickrackpv.com www.quickrackpv.com INSTALLATION INSTRUCTIONS TOOLS NEEDED, Measuring tape, roofer's Flat bar, chalk line, stud finder, caulking gun with roofing sealant, drill with 1/4" long bit, drill with 1/2" deep socket. 1. LOCATE RAFTER Using horizontal and vertical chalk lines to align hole for placement of each QuickMount 2. DRILL PILOT HOLE Using drill with 1/4" long bit, drill pilot hole through roof and rafter, taking care to drill square to the roof. 3. LIFT TILE Lift composition roof tile with roofers Flat bar, just above placement of QuickMount. QuickMount PV" ®—NUT --(B) WASHER BLACK GASKET NUT WASHER HANGER BOLT QUICKMOUNT FLASHING AND BLOCK n 4. SEAL HOLE Using caulking gun with roofing sealant, squeeze a dab of roofing sealant into hole. (800)998-6059 S. SLIDE QUICKMOUNT INTO PLACE Lift comp tile and slide QuickMount into place. 6. SET HANGER BOLT, smaller WASHER (A) & NUT Using drill with deep socket, set with washer (A) and then nut, tighten into place. 7. ADD RUBBER GASKET Push black gasket into place Flush with top of QuickMount block. 8. SET RACK INTO PLACE larger WASHER (B) & NUT Using drill with 1/2" deep socket, set up rack with washer (B) and then nut, tighten into place. PATENT PENDING ERSOa Albora uo ColvdoSp Springs ne Fat Worth 4900 Lang Ave. NE Houston Albuquerque, NM 87109 Kansas City P.O. Box 94000, 87199-4000 Lenexa Omaha 505-348-4000 Pasadena 505-348-4055 Fax Phoenix Rio Rancho Selina San Bemardino San Diego Wilson 8 Company Latin America, LLC 27 February,2008 Applications Engineering Department UniRac, Inc. 1411 Broadway Boulevard NE Albuquerque, New Mexico 87102-1545 Re: Engineering Certification for UniRac's SolarMount flush, Code -Compliant Installation Manual 227 WCEA Filer 08-100-204 00 To Whom It May Concern: I have reviewed the portions of the subject manual pertaining to the structural calculation of applied loads and beam selection. Specifically, this consists of "Part I. Procedure to Determine the Design Wind Load", and "Part 11. Procedure to Select Rail Span and Rail Type." The procedures guide the user through the calculation of design wind force, load combinations, and beam selection. All calculations associated with the procedures have been checked and found to be in compliance with the codes listed in the next paragraph. The procedures are based on and in compliance with the following codes/standards: 2007 California Building Code (CBC), based on the 2006 International Building Code, by International Code Council , Inc., 2006. 2. Aluminum Design Manual: Specifications and Guidelines for Aluminum Structures, by The Aluminum Association, Washington, D.C., 2000. Mechanical properties of the UNIRAC extruded rails and related components are based on data obtained from Walter Gerstle, P.L'., Department of Civil Engineering, University of New Mexico, Albuquerque, NM. WILSON S COMPANY, INC., ENGINEERS & ARCHITECTS i IWM7®N Page 2 &COMPANY I I certify that the structural calculations in UniRac's SolarMount Flush, Code -Compliant Installation Manual 227 are in compliance with the above codes. WILSON & COMPANY Steven J. Metro, Executive Vice President, P.E. -Bwk S%ONA( EN cc: Gary Kinchen, P.E. ;;QQ°.•�EN J. . w.tpr 9: - I = .y62284 0: 2_VZ 7-O lr S0LARMoVNT > \ r—` t Code -Compliant Installation Manual 227.2 _ t U.S. Des. Patent No. D496,2485, D496,249S. Other patens_ pending. �, .- L - Table of Contents i. Installer's Responsibilities.................................................................2 Part 1. Procedure to Determine the Design Wind Load ........................................... 3 Part 11. Procedure to Select Rail Span and Rail Type .............................................. 10 Part III. Installing SolarMount [3.1.)SolaiMountrail components ................................................14 [3.2.] Installing SolarMount with top mounting clamps ............................... 15 [3.3.1 Installing SolarMount with bottom mounting clips ............................. 21 [3.4.] Installing SolarMount with grounding clips and lugs ............................25 soon UNIRAC Bright Thinking in Solar Unimc welcomes input concerning the accuracy and user -friendliness of this publication, Please write to publications@umme.com. OUNIRAC Unirac Code-CompliantlnstallationManual SolarMount Linstaller's Responsibilities Please review this manual thoroughly before instal ling your SolarMount system. This manual provides (1) supporting documentation for building permit applications relating to Unirac's SolarMount Universal PV Module Mounting system, and (2) planning and assembly instructions for SolarMount SolarMount products, when installed in accordance with this bulletin, will be structurallyadequate and will'meet the structural requirements of the IBC 2006, IBC 20031 ASCE 7- 02, ASCE 7-05 and California Building Code2007 (collectively referred to as "the Code'). Unirac also provides a limited warranty on SolarMount products (page 26). ; A SolarMount is much more than a product. It's a system of engineered components that can be assembled into a wide variety of PV mounting structures. With SolarMount you'll be able to solve virtually any PV module mounting challenge. It's also a system of technical support: complete installation and code compliance documentation, an on-line SolarMount Estimator, person+to-person customer service, and design assistance to help you solve thetoughest challenges. Which is why SolarMount isPV's most widely used mounting system. • Complying with all'applicable local or national building codes, including any that may supersede this manual,- • Ensuring that Unirac and other products are appropriate for the particular installation and the installation environment; • Ensuring that the roof, its rafters, connections, and other structural support members can support the array under -all code level loading conditions (this total building assembly is referred to as the building structure); • Using only Unirac parts, and installer -supplied parts as specified by Unirac (substitution of parts may void the warranty and invalidate the letters of certification in all Unirac publications); • Ensuring that lag screws have adequate pullout strength and shear capacities as installed; • Verifying the strength of any alternate mounting used in lieu of the lag screws; • Maintaining the waterproof integrity of the roof, including selection of appropriate flashing; • Ensuring safe installation of all electrical aspects of the PV array; and • Ensuring correct and appropriate design parameters are used in determining the design loading used for design of the specific installation' Parameters, such as snow loading, wind speed, exposure and topographic factor should be confirmed with the local building official or a licensed professional engineer. l 2 . SolarMount Unirac Code -Compliant Installation Manual d°UNIRAC Part I. Procedure to Determine the Design Wind Load [1.1.] Using the Simplified Method - ASCE 7-05 The procedure to determine Design Wind Load is specified by the American Society of Civil Engineers and referenced in the International Building Code 2006. For purposes of this document, the values, equations and procedures used in this document reference ASCE 7-05, Minimum Design Loads for Buildings and Other Structures. Please refer to ASCE.7-05 if you have any questions about the definitions or procedures presented in this manual. Unirac uses Method 1, the Simplified Method, for calculating the Design Wind Load for pressures on components and cladding in this document. The method described in this document is valid for flush, no tilt, SolarMount Series applications on either roofs or walls. Flush is defined as panels parallel to the surface (or with no more than 3" difference between ends of assembly) with no more than 10" space between the roof surface, and the bottom of the PV panels. This method is not approved for open structure calculations. Applications of these procedures is subject to the following ASCE 7-05 limitations: 1. The building height must be less than 60 feet, h < 60. See note for determining h in the next section. For installations on structures greater than 60 feet, contact your local Unirac Distributor. 2. The building must be enclosed, not an open or partially enclosed structure, for example a carport. 3. The building is regular shaped with no unusual geometrical irregularity in spatial form, for example a geodesic dome. 4. The building is not in an extreme geographic location such as a narrow canyon or steep cliff. S. The building has a flat or gable roof with a pitch less than 45 degrees or a hip roof with a pitch less than 27 degrees. 6. If your installation does not conform to these requirements please contact your local Unirac distributor, a local professional engineer or Unirac for more clarification on the use of Method I. Lower design wind loads may be obtained by applying Method 11 from ASCE 7-05. Consult with a licensed engineer if you want to use Method 11 procedures. The equation for determining the Design Wind Load for components and cladding is: pnet (PSD = AKitlpnet3o poet (psf) = Design Wind Load A = adjustmentfactorfor height and exposure category Ke, =Topographic Factor at mean roof height, h (ft) 1= Importance Factor pnet$o (psj) = net design wind pressurefor Exposure B, at height =30,1=1 You will also need to know the following information: Basic Wind Speed = V (mph), the largest 3 secondgust of wind in the last 50years. h (ft) = total roof height for flat roof buildings or mean roof height for pitched roof buildings Effective Wind Area (sf) = minimum total continuous area of modules being installed Roof Zone = the area of the roofyou are installing the pv system according to Figure 2, page 5: Roof Zone Setback Length = a (ft) Roof Pitch (degrees) If your installation is outside the United States or does not Exposure. Category meet all of these limitations, consult a local professional engineer or your local building authority. Consult ASCE 7-05 [1.2.] Procedure to Calculate Total Design Wind The procedure for determining the Design Wind Load can be Step 2: Determining Effective Wind Area broken into steps that include looking up several values in Determine the smallest area of continuous modules you will different tables. be installing.This is the smallest area tributary ary (contributing load) to a support or to a simple -span of rail. That area is the Step 1: Determine Basic Wind Speed, V (mph) Effective Wind Area, the total area of the fewest number of modules on a run of rails. Determine the Basic Wind Speed, V (mph) by consulting your - local building department or locating your installation on the maps in Figure 1, page 4. M1n 3 MHUNIRAC Unirac Code-Compliant:Vnstallation Manual SolarMount 9 Figure 1. Basic Wind Speeds. Adapted and applicable to ASCE 7-05. Values are nominal design 3-second gust wind speeds at 33 feet above ground for Exposure Category C. Step 3: Determine Roof/Wall Zone The Design Wind Load will vary based on where the installation is located on a roof. Arrays may be located hi more than one roof zone. Using Table 1, determine the Roof Zone Setback Length, a (A), according to the width and height of the building on which you are installing the pv system. a SPocial wind Region �J AM 90(40) 111)(49) Miles per hour (meters per second Table I. Determine Roof/Wall Zone, length (a).according to building width and height a = 10 percent of the least horizontal dimension or 0.4h, whichever is smaller, but not less than either 4% of the least horizontal dimension or 3 ft of the building. Roo( Least Horizontal Dimension (ft) Height (ft) 10 IS 20 25 30 40 SO 60 70 80 90 100 12S ISO 175 200 300 400 SOO IS 3 3 3 3 3 4 5 6 6 6 6 6 6 6 7 8 12 16 20 '20- 3_3_3_3-34-5-6-7-8 --8-8—,8-8-8-8-12_16_20 2S 3 3 3 3 3 4 56 7 8 9 10 10 10 10 10 12 16 20 C30 3 3-3--3_3 4_5_6_7 8_9 I_0=12_I 2_I 2_I 2_I 2=16=20] 35 3 3 3 3 3 4 5 6 7 8 9 10 12.5 14 14 t4 14 16 20 40 3_3_3_3_34_.5�- 6 7 8_9_,10-1 "..5�I5_I6_I6'_I6i16_203 45 3 3 3 3 3 4 5 6 7 8 9 10 12.5 15 17.5 18 18 18 20 50 3_3_3_3_3_4_5_6_7 8_9_IO_I2.5_15_U..5_20_20_20_2D 60 3 3 3 3 3 4 5 6 7 8 9 10 12.5 15 17.5 20 24 24 24 Source: ASCEISEI 7-05. Minimum Design Loads for Buildings and Other Swaures, Chapter 6, Figure 6-3, p. 41 SolarMount Unirac Code-Cornpliant Installation Manual p;' U N I RAC Step, 3: Determine Roof Zone (continued) Using Roof Zone Setback Length, a, determine the roof zone locations according to your roof type, gable, hip or monoslope. Determine in which roof zone your pv system is located, Zone 1; 2,'or 3 according to Figure 2. Figure 2. Enclosed buildings, wall and roofs H G ❑Interior Zones End Zones Roofs -Zone I/Walls -Zone 4 FE Roofs - Zone 2lWalls - Zone 5 Source: ASCE/SD 7-05, Minimum Design Loads for Buildings and Other Structures, Chapter 6, p. 41. Step 4: Determine Net Design Wind Pressure, Pnet30 (134) Using the Effective Wind Area (Step 2), Roof Zone Location (Step 3), and Basic Wind Speed (Step 1), look up the appropriate Met Design Wind Pressure in Table 2, page 6. Use the Effective Wind Area value in the table which is smaller than the value calculated in Step 2. If the installation is located on a roof overhang, use Table 3, page 7. ®Corner Zones Roofs - Zone 3 Both downforce and uplift pressures must be considered in overall design. Refer to Section 11, Step 1 for applying downforce and uplift pressures. Positive values are acting toward the surface. Negative values are acting away from the surface. aan s-UNIRAC UniracCode-CompliantInstallation Manual SolarMount Table 2. prsao (pst) Roof and Wall B We spe vtmM1 90 100 - P10 120 130' 140 "0` 170 Eir�wrd ! Arm - IDownbrie JDownlorte Zme (0) Downlorte Upldo Downforte UpBh Down(erte' UpLh Dawnlorte Upllh Downlerte Upllh Dewnlome Upllh Up6h UpIA 1 10 ' 5.9 -14.6, 7.3 -18.0 8.9- -21.8 10.5 -25.9 ;12.4 -30:4 14.3 -35.3 16:5 -40.5 21.1 -52.0 1 20 5.6 --1 4.2 6.9 -17.5 831 -21'.2 9.9 -25.2 '11.6 -296 13.4 -34.4 15i4' -39:4 19.8 -50.7 a I 50 5.1' -1IT 6.3 -16.9 7.6' -205 9.0 -24.4 110.6 -28.6' 12:3 -33.2 14.71 --38!1 18.1 -48.9 1 100 43 -133 5.8 -16.5 7.0: -19.9 8.3 -23.7 9.8 -27.8 11.4 -32.3 130.. -37:0 16.7 -47.6 a v 2 10 5.9 -24.4 7.3 -30.2 8.9, -36:5' 10.5 -43.5 2.4' -51.0 14,3 -59.2 16:,5 -67.9 21.1 -87.2 n 0 2 20 5'.6 -21:8 6.9 -27.0 8.3� -32.6 9.9 -38.8 I1.6 -45.6 13.4 -52.9 15:4 -60:7 19.8 -78.0 c 2 50 5.1 -18.4, 6.3 -22.7 7'_6 - -27.5, 9.0 -32.7 10.6 -38.4. 12.3 -44.5 14.1 -51.1: 18.1 -65.7 0 2 100 4'.7 -15:8 5.8 -19.5 7.4 -23.6. 8.3 -28.1 9.8. -33.0 11.4 -38.2 13.0 --43.9 16.7 -56.4 0 3 10 5.9 -36'.8 7.3 -45.4 8.9 -55:0 10.5 -65.4 12:4 -76.8 14.3 -89.0 16:5 -1022 21.1 -131.3 3 20 5.6 -30.5 6.9 -37.6 8;3 -45.5 9.9 -54.2 '11.6 -63.6 13.4 -73.8 15:9 -8457 19.8 -108.7 3 50 5.1 -22.1 6.3 -27.3 7.6' -33:1 9.0 -39.3 -10.6 -46.2' 12.3 -53.5 14H -61.5 18.1 -78.9 3 100 "43 -15.8 5.8 -19.5 7.0 -23.6', 8.3 -28.1 9.8 =33.0 11.4 -38.2 13.0. -419 16.7 -56.4 1 10 8.4 -13.3 10.4 -16.5 12'5 .19.9 14.9 -23.7 17.5 -27.8 20.3 -32.3 2313 -37.6 30.0 -47.6 1 20 17.7 -13.0' 9.4 -16.0 1: 1. .19:4, 13.6 -23.0 16.0 -27.0 18.5 -31.4 21.3 -36.0 27.3 -46.3 N y 1 50 16.7 -12.5 8.2 -15.4 10.0 --18.6 11.9 -22.2 13:9 =26A. 16.1 -30.2 1815� -34:6 23.8 -44.5 e`o m 1 100 5.9 -12.1 7.3 -14.9 8.9' -18.1 10.5 -21.5 ,12.4 -25.2' 14.3 -29.3 16:5, -33.6 21.1 -43.2 2 10 8.4 -23.2' 10.4 -28.7 62i5` -34:T 14.9 -41.03 �17.5- -48:4 20.3 -56.2 2353 -64!5 30.0 -82.8 9. 36 116:5 2 50 6.7 -18 9 8.2 23.3 10.0 -28.2 11.9 -33.6 13 9, -39.4. 16.1 -45.7 185 -52 5� 23.8 -67.4 2 100 5.9 -17.0 7-3 21.0 8.9 -25!5' 1 10.5 -30.3 124 -35.6' 14.3 -41.2 -47.31 21.1 -60.8 K3 10 8.4 -34.3 10.4 -42.4 12:5 -51:3 14.9 -61.0 17.5 -71.6� 20.3 -83.1 23.3 -95:4 30.0 -122.5 3 20 7.7 -32.1 9.4 -39.6 11.4 -47.9 I3.6 -57.1 16.0. -67.0 I8.5 -77.7 213. -89.2 27.3 -114.5 3 50 6.7 -29.1 8.2 -36.0 10.0, -43.5 11.9 -51.8 13.9 -60.8 16.1 -70.5 18.5 -81.0 23.8 -1NO 3 100 5.9 -26.9 7.3 -33.2 8.91 -40:2 10.5 -47.9 12.4 -56.2 14.3 -65.1 16.5 -74.8 21.1 -96.0 1 10 13.3 -14.6 16.5 .18.0 19.4 -21.8 23.7 -25.9 27.8 -30.4 32.3 -35.3 37.0 -40.5 47.6 -52.0 1 20 13.0 -13.8 16.0 -17.1 19.4.` .20.7 23.0 -24.6 27.0 -28.9 31.4 -33.5 36.0' -38.4 46.3 -49.3 d 1 50 12.5 -12.8 15.4 -15.9 18.6, -19.2 22.2 -22.8 26.0 -26.8 30.2 -31.1 34.6 -35:7 44.5 -45.8 1 100 62.1. -12.1 14.9 -14.9 .10 -.18:1 21.5 -21.5 251 -25.2 29.3 -29.3 33:6 -33.6- 43.2 -43.2 0 N 2 10 13.3' -17.0 16.5 -21.0 19:9 -25 23.7 •30.3 27:8 -35.6' 32.3 -41.2 d7:01 -4773' 47.6 -60.8 2 20 13.0 -16.3 20.1 19:4 29:3' 1 23.0 -29.0 -34.0: -39.4 0: :4 46.3 -58.1 2 50 115 -15.3 116.0 15.4 -16.9 18.6 � 22.9 22.2 -27.2 127.0 26.0 -32.0 131.4 30.2 -37.1 136 34.6- -425 146.3 44.5 -54.6 N n 2 100 12.1 -19.6 14.9 I6.0 18N 721.8' 21.5 -25.9 .25.2 -30.4 29 43.2 -52.0 0 3 10 13:3 -17.0 16.5 -21.0 19.9 -25'.5' 23.7 -30.3 27:8' -35.6 32.3 -41.2 3Z0 -97:3' 47.6 -60.8 K 3 20 13.0 -16:3 16.0 -20.1 19:4 -24:3; 23.0 •29.0 27:0' -34.0 31.4 -39.4 36.0, -45!3 46.3 -58.1 3 50 12.5 -15:3 ISA -18.9 18.6 -22.9 22.2 -27.2 26.0 -32.0 30.2 -37.1 34.6. -42.5"'. 44.5 -54.6 3 100 12.1 -14.6 14.9 -18.0 18:1 -21.8 21.5 .25.9 25.2 -30.4 29.3 -35.3 33!6' -40.5 43.2 -52.0 4 10 14.6 -15.8 18.0 -19.5 21.6 -23.6 25.9 .28.1 30.4 -33.0 35.3 -38.2 40.5. -43:9 52.0 -56.4 4 20 13.9 -15.1 17.2 -18.7 20.8' -22'.6 24.7 -26.9 29.0 -31.6 33.7 -36.7 38.7 -411 49.6 -54.1 4 50 131.0 -14.3 16.1 -17.6 19.5 -21.3 23.2 .25.4 27:2 -29.8 31.6 -34.6 36.2 -39.7 46.6 -51.0 4 100 12.4 -13.6 15.3 -16.8 18:5' -20.4 22.0 -24.2 25.9 -28.4 30.0 -33.0 34.4 -3Z8 44.2 -48.6 ss 4 500 10.9 -111 13.4 -14.9 16.2 -h8:1 19.3 .21.5 22.7 -25.2. 26.3 -29.3 30.2 -33.6', 36.8 -43.2 5 10 14.6 -19.5 I8.0 -24.1 21.8' -29.1 25.9 -34.7 30.4 -40.7' 35.3 -47.2 40.5 -54.2 52.0 -69.6 5 20 13.9 -18.2 17.2 -22.5 20.8 -272 24.7 -32.4 29.0 -38.0 33.7 -44.0 36.7 '-50!51 49.6 -64.9 5 50 13:0 -16.5 16.1 -20.3 19.5 -24.6 23.2 -29.3 27.2 1.22.7 --34.3 31.6 -39.8 36t2 -45.7 46.6 -58.7 5 100h2.4 -IS'.I 15.3 -18.7 16:5 -22.6 22.0 -26.9 25:9 -31:6 30.0 -36.7 34.4 -42:1 44.2 -54.1 5 500 10.9, -12.1 13.4 -14.9 16:2 -18A 19.3 -21.5 -25.2 26.3 -29.3 30.2 --33.6i 38.8 -43.2 Source. ASCE/SE17.05, Minimum Design Loads for Buildings and Other Structures, Chapter 6, Figure 6-3. p. 4243. I 6 SolarMount Unirac Code -Compliant Installation Manual UNIRAC Table 3. paean (pst) Roof Overhang t4T- BawWmdspee ,, vteroh) Wind Arta zaae f:p 90 I 100 I 110 .I 120 I 130 I 140 I 150.. I 170 h 2 10 .-21.0 -25.9 -31.4' -37.3 -43181 -50.8 -58:3 -74.9 y 2 20 -20.6 -25.5 -30.8 -36.7 -43.0. -q9.9 -57.3 -73.6 o`0 2 50 -20.1 -24.9 .30:1 -35.8 _42.0 -48.7 -55.9 -71.8 v 2 100 719.8' -24.4 -29115 -35.1 -41.2 -47.8 _ -54.9 -70.5 r 3 10 -34.6 -q2.7 -51.6 -61.5 -72:1 -83.7 -96.0 -123.4 0 3 20 -27.1 •33.5' -40!5'- -48.3 -56.6 -65.7 .-75:4 -96.8 0 3 So -17.31 -21.4 I -25.9 -30.8 I -36.1 I -41.9 I -48:1 I -61.8 I Cc 3 100 -Mo -12.2 -14'.8 -17.6 -20.6. -23.9 -27.4 -35.2 u 2 10 -27.22 -33.55 -483 -56.7 -65.7 -75.5 -96.9 2 20 -27 -4 -56:7 -65.7 -75.5, -96.9 ao 50 -27.2 -33.5 I -4 I (48.3 -56.7 I -65.7 .75.5 I .96.9 aa;2 n -400.6 -4 -567 -65.7 75:5 -96.9 10 -45.7 ' -56.4 33 -68. -831.2 96 110.6 -126.9 -163.0 3 20 -41 2509 I =61;6 I -7 3 I I -.03 -99.8 I -11.4.5. I •147.1 I 3 50 -35.3, -43.6 -528 -62.8 -73:7 -85.5 -98.1 -126.1 100 -30.9 -38.1 -46.1 -54.9 -q.q; -74.7 -85.8, -I10.13 w, ar w 2 10 -24'.7 -30.5 -36.9 -43.9 _ -51.5 -59.8 -68.6' -88.1 e`a 2 20 -24:0 -29.6 -35'.8 -q2.b -50:0 -58.0 -66:5 -85.5 v 2 50 1 -23.0 -28.4 -34.3 -40.8 -47.9 •55.6 -63.8 -82.0 2 100 -22:2 -27.4 -3312 -39.5 -46.4 -53.8 -61.7 -79.3 0 3 10 -2417' -3%1 -336 -425:3.9 I- ).05 I -59.8 I -68.6 NA 3 20 -24.0 -29 I 8 - I 50 -58.0 -665 I -88.1 55 0 3 50 -23.0 -28.4 -34:3 -40.8 -47.9 -55.6 -63.8. -82.0 K 3 100 -22:2 -27.4 -33:--2 -39.5 III -46.4 1 -53.8 IIL -61.7 .79.3 Source: ASCEISEI 7-05. Minimum Design Loads for Buildings and Other Structures, Chapter 6, p. 44. Step 5: Determine the Topographic Factor, fiat For the purposes of this code compliance document, the Topographic Factor, Kst, is taken as equal to one (1), meaning, the installation is surrounded by level ground (less than 10% slope). If the installation is not surrounded by level ground, please consult ASCE 7-05, Section 6.5.7 and the local building authority to determine the Topographic Factor. Step 6: Determine Exposure Category (B, C, D) Determine the Exposure Category by using the following definitions for Exposure Categories. The ASCH/SEI.7-05' defines wind exposure categories as follows: EXPOSURE a is urban and suburban areas, wooded areas, or other terrain with numerous closely spaced obstructions having the size of single family dwellings. EXPOSURE c has open terrain with scattered obstruc- tions having heights generally less than 30 feet. This category includes Flat open country, grasslands, and all water surfaces in hurricane prone regions. EXPOSUR12 D has flat,, unobstructed areas and water surfaces outside hurricane prone regions. This catego- ry includes smooth mud flats, salt flats, and unbroken ice. Also see ASCE 7-05 pages 287-291 for further explanation and explanatory photographs, and confirm your selection with the local building authority. rt.. Un irac Code -Compliant Installation Man ual r SolarMou nt Step 7: Determine adjustmentfactorfor height and exposure category, A - Using the Exposure Category (Step 6) and the roof height, h (ft), look up the adjustment factorfor height and exposure in Table 4. Step 8: Determine the Importance Factor,! Determine if the installation is in a hurricane prone region. Look up the Importance Factor, 1, Table 6, page 9,using the occupancy category description and the hurricane prone region status. Step 9: Calculate the Design Wind Load, pnet (psi) Multiply the Net Design Wind Pressure, paet3o (psO'(Step 4) by the adjustment factor for height and exposure; A (Step 7),the Topographic Factor, K, (Step 5), and the Importance Factor, I (Step 8) using the following equation: , pnet (Psf) = AKzdpnet30 pnet (psf) = Design Wind Load (10psf minimum) A = adjustment factorfor height and exposure category (Step 7) Kit =Topographic Factor at mean roof height, It f(t) (Step 5) I = Importance Factor (Step 8) pnet3o (psf) = net design wind pressure for DgnosureiB, at'height = 30, 1 = I (Step 4) Use Table 5 below to calculate Design Wind Load. r The Design Wind Load will be used in Part II to select the appropriate SolarMount Series rail, rail span and foot spacing. I Table 4. Adjustment Factor (A) for Roof Height & Exposure Category r Lpmure Mepn moj nhl B C D IS 1.00 1.21 1.47 20 1.00 1.29 1.55 25 1.00 1.35 1.61 30 1.00 1.40 1.66 3S 1.05 1.45 1.70 40 1.09 1.49 1.74 4S 1.12 1.53 1.78 So 1.16 1.56 1.81 SS 1.19 1.59 1.84 60 1.22 1.62 1.87 Source: ASCEISEI 7-05, Minimum Design Loads for Buildings and Other Suuaures, Chapter 6, Figure 6-3. p. 44. ' I Table 5.Worksheet for Components and Cladding Wind Load Calculation: IBC 2006,ASCE 7-05 vcmue noagoa, spnex vebe um S" rt r e Building Height h h Building, Least Horizontal Dimension - - It Roof Pi-ttdegrees Exposure Category 6 Basic Wind'Speed - V - mph I Figure Effective Wind Area sf Roof Zone Location Ne[ De`sign Wind'P� Topographic Factor Adjustment factor fc Importance Factor 1IMTuI Design Wind*G Table 5 SolarMount Unirac Code -Compliant Installation Manual p U N I RAC Table-6. Occupancy Category Importance Factor NorvHumcone Prone ftWn aM H.Prone R vn, Hurrkane Pm ae- wNr Katie nd Spee4V n don, w &v WUM (areFarY Cbetary Duvipdan brtldugiyye Fiample ailoa mpM1, and Almka Spee4.V>10i I Buildings and other Agricultural facilities 0.87 0.77 structures that Certain Temporary facilities represent a low Minor Storage facilities hazard to human life in the event of failure, including, but limited to: All buildings and other II structuresexcept those I I listed in Occupancy Categories I, III, and IV. Buildings and other Buildings where more than 300 people congregate structures that Schools with a capacity more than 250 1.15 1.15 III represent a substantial Day Cares with a capacity more than ISO hazard to human life in Buildings for colleges with a capacity more than 500 the event of a failure, Health Care facilities with a capacity more than 50 or more including, but not limited resident patient to: Jails and Detention Facilities Power Generating Stations Water and Sewage Treatment Facilities Telecommunication Centers Buildings that manufacture or house hazardous materials Buildings and other Hospitals and other health care facilities having surgery or 1.15 1.15 structures designated emergency treatment IV as essential facilities, Fire, rescue, ambulance and police stations including, but not limited Designated earthquake, hurricane, or other emergency to: shelters Designated emergency preparedness communication, and operation centers Power generating stations and other public utility facilities required in an emergency Ancillary structures required for operation of Occupancy Category IV structures Aviation control towers, air traffic control centers, and emergency aircraft hangars Water storage facilities and pump structures required to maintain water pressure for fire suppression Buildings and other structures having critical national defense functions Source IBC 2006.Table 1604.5, Occupancy Category of Buildings and other structures. P. 281; ASCEISEI 7-05, Minimum Design Loads for Buildings and Other Smuctures,Table 6-1, p. 77 r 9 .. :. UNIRAC Unirac Code -Compliant installation Manual Solat-Mount Part II. Procedure to Select Rail Span, and Rail Type [2.1.] Using Standard Beam Calculations The procedure to determine the Unirac SolarMoun't series rail type and rail span uses standard beam calculations and structural engineering methodology. The beam calculations are based on a simply supported beam conservatively, ignoring the reductions allowed for supports of continuous beams over multiple supports. Please refer to Part I for more information on beam calculations, equations and assumptions., In using this document, obtaining correct results is dependent upon the following: 1. Obtain the Snow Load for your area from your local building official. 2. Obtain the Design Wind Load, pnet. See Part I (Procedure to Determine the Design Wind Load) for more information on calculating the Design Wind Load.' 3. Please Note: The terms rail span and footing spacing are interchangeable in this document. See Figure 3 for illustrations. 4. To use Table 8 and Table 9 the Dead Load for your specific installation must be less than 5 psf, including modules and Unirac racking systems. If the Dead Load is greater than 5 psf, see your Unirac distributor, a local structural engineer or contact Unirac The following procedure will guide you in selecting a Unirac rail for a flush mount installation. It will also help determine the design loading imposed by the Unirac PV Mounting Assembly that the building structure must be capable of supporting. 1 Figure 3. Rail span and footing spacing are interchangeable. Ravi w. 10 S- S I Structural Engineering Methodology Step I!: Determine the Total Design Load The Total Design Load, P (psf) is determined using ASCE 7-05 2.4.1 (ASD Method equations 3,5,6 and 7) by adding the Snow Loads, S (psf), Design Wind Load, poet (psf) from Part 1, Step 9 and the Dead Load (psf). Both Uplift and Downforce Wind Loads calculated in Step 9 of Part 1 must be investigated. Use Table 7 to calculate the Total Design Load for the load cases. Use the maximum absolute value of the three downforce cases and the uplift case for sizing the rail. Use the uplift case only for sizing lag bolts pull out capacities (Part 11, Step 6). 1 P (psf) = LOD + LOSI (downforce case 1) P (psj) LOD + I.Opnet (downforce case 2) I P (psj) = LOD + 0.75SI + 0.75p,w (downforce case 3) 1 P (psf) L 0.6D + Lopnn (uplift) I D = Dead Load (psf) S = Snow Load (psf) Net = Design Wind Load (psf) (Positive for downforce, negative for uplift) The maximum Dead Load, D (psf), is 5 psf based on market research and internal data. I Snow Load Reduction - The snow load can be reduced according to Chapter 7 ofASCE 7-05. The reduction is afunction of the roof .slope, Exposure Factor, Importance Factor and Thermal Factor. Please refer to Chapter 7 ofASCE 7-05 for more information. I /ice\ 6 %e e M°dJ\e od�cJ\e( of a ds F to Note: Modules must be centered symmetrically on the rails (+/- 2•), as shown in Figure 3. If this is not the case, call Unirac for assistance. SolarMount UniracCode-CompliantlnstallationManual e80-UNIRAC Table.7. ASCE 7 ASD Load Combinations Dnupatn Mtit6k I D—f., Cne 1' De.n/arte C., 7 De..nf.4 6n, 7 uplift I . Dead:Lond D 1.0 x . 1.01x_ P.o x - - 0.6,x - psf Snow Load S 1.0 x + - 0.75 x +psf Design Wind Load Pnet - 1.0 x + 0:75 x + 1'.O;x - - psf Total Design Load P _ - psf Note: Table to be filled out or attached for evaluation. Step 2: Determine the Distributed Load on the rail, w (P If) Determine the Distributed Load, w (p(f), by multiplying the module length, B (ft), by the Total Design Load, P (psf) and dividing by two. Use the maximum absolute value of the three downforce cases and the Uplift Case. We assume each module is supported by two rails. w = PB/2 w,= Distributed Load (pounds per linearfoot, plf) B = Module Length Perpendicular to Rails (ft) P = Total Design Pressure (pounds per square foot, psf) Table 8. L-Foot SolarMount Series Rail Span SM- SolarMount HD- SolarMount Heavy Duty Step 3: Determine Rail Span/ L-Foot Spacing Using the distributed load, w, from Part 11, Step 2, look up the allowable spans, L, for each Unirac rail type, SolarMount (SM) and SolarMount Heavy Duty (HD). There are me tables, L-Foot SolarMount Series Rail Span Table and Double L-Foot SolarMount Series Rail Span Table. TheL-Foot SolarMount Series Rail Span Table uses a single L-foot connection to the roof, wall or stand-off. The point load connection from the rail to the L-foot can be increased by using a double L-foot in the installation. Please refer to the Part III for more installation information. s0 w=D6orbuue t tpo (ft) 20 25 30 40 50 60 80 100 120 140 160 I80 200 220 240 260 280 300 2 sm SM SM SM SM im SM sm SM SM, SM SM SM' SM SM SM' SM SM' 2.5 SM' SM SM' SM SM SM SM' SM SM SM SM SM SM SM SM sm SM- 3 sm! sm SM SM SM SM SM- sm SM SM, SM SM SM SM sM_SMJ rsm 3.5 sm sm SM SM' sm ' SM SM SM SM SM SM SM, SM_SMj 4 SM' SM. SM SM' sm SM SM SM SM sm S_M HD 4.5 SM sm - sm sm ' SM SM sm SM SM SM._I HD 5 SM sm SM SM' SM SM SM SM ' HD HD 5.5 SM. SM sm SM SM SM SM HD HD HD 6 sm sm SM SM sm SM -, HD HD HD 6.5 SM sm SM' SM SM SM HD HD HD'. 7 SM, sM, SM SM SM HD HD' HD 7.5 sm sm SM SM' SM HD HD HD 8 sm SM- sm SM ' HD' HD '111 HD 8.5 sm sm- sm HD HD HD� HD 9 SM sm sm HD HD HD - HD 9.5 SM SM SM _ HD HD HD 10 SM SM S S'HD HD HD HD 10.5 sm sm HD HD HD HD II SM HD' HD HD HD ' 11.5 _ SM I HD HD' HD HD 12 HD HD HD HD' 12.5 HD HD HD HD 13 HD. HD HD HD 13.5 HD HD HD 44 HD HD HD 14.5 HID = HD HD IS HD HD HD 15.5 HD' HD 16 HD HD 17 HD 11 :0-UNIRAC Unirac Code-CompliantInstallationManual Table 9. Double L-Foot Solar -Mount Series Rail Span SM'-SolarMount HD- 5o1arMount Heavy Duty span I w=ohV'1 Bland too (R) 20 25 30 40 50 60 so too '120 140 1 160 100 200 220 240 260 2110 300 2 SM SM SM SM SM SM SM SM SM SM SM_ SM SM SM SM SM SM} SM. 2.5 SM SM SM SM SM SM SM SM SM SM, SM- SM :SM SM I . SM _ SM SM SM 3 SM SM SM SM SM SM SM SM SM SW i 15M, SM' SM' SM SM'. SM .SM', SM 3.5 SM SM' SM SM SM SM SM' SM SM SM' SM _ SM 3M 511' i . HD HD HD. HD 4 - SM' SM SM SM' SM SM 'SM SM SM -SM i SM HD- AHD HD .,HD HD HD 4.5 SM SM SI'I SM SM- SMi SM � SM 'SM SM -' �Hp. HD� HDI HD HD HD HD. 5 SM SM-, sM sm SM SMi SM SM -AHD HD: HD' ND HD 5.5 SM' SM SM SM, sM SM' sM HD "HD . .HD'r, HD•' HD HD' 6 SM, SM SM SHP SM SM '' HD ,HD HD HD HD HD 6.5 SM. SM SM sM' SM SM' HD - :HD ND HD' HD' 7 SM� - SMI SM SW SM: 2HD' :.rHDt ti-ND 'HD HD ' 7.5 SM' SMr SM SM 3M 'HD HD- HD HD a , SMI/HD SM' SM . -.HD HDi_ 1 HD( HD 8.5 sM SM HD HD HD HD 9 SM. SM HD. -.HD 'HD HD. 9.5 SM. '.SM '. HD' HD HD 10 SM �:HDL"AHD. HD HD 10.5 SM --''Hti::: HD HD HD' 1II sM : D'. f'iHD" 'HD11.5 SM �.iHD j;'fHD HD' 12 HD`�HD'nHD12.5 AND".'� HD' % HD13 HD ..'-^HD. -HD13.5HD;: '.'AHD;14 'HD' . -HD. 14.5 HD.'.-, '. HDIS HD.D HDI5.5 HD D16 yHDDI7 HD,j Step 4: Select Rail Type Selecting a span and rail type affects the price of your installation. Longer spans produce fewer wall or roof penetrations. However, longer spans create higheapoint load forces on the building structure. A point load force is the amount of force transferred to the building structure at each connection. It the installer's responsibility to verify that the building structure is strong enough to support the point load forces. Step 5; Determine the Dovvnforce Point Load, R (Ibs), at eac1 h connection based on rail span When designing the Unirac Flush Mount Installation, you `must consider the downforce Point Load, R (lbs) on the roof structure. The Doivnforce, Point Load, R (Ibs), is determined by multiplying the Total Design Load, P (ps)) (Step i) by the Rail Span, Li(ft) (Step 3) and the Module Length Perpendicular to the Rails, B (ft) divided by two. R (Ibs) = PLB/2 i R = Point Load (lbs) P = Total Design Load.(psf) ! L= Rail lSpan (ft) - B = Module Length Perpendicular to Rails (ft) I - I It is the installer's responsibility to verify that the building structure is strong enough to support the maximum point 12 loads calculated according to Step 5. SolarMount Unirac Code -Compliant Installation Manual :E° U N I RAC Table 10. Downforce Point Load Calculation Total Design Load (downforce) (max of case I, 2 or 3) P psf Step I Module length perpendicular to rails B x It Rail Span L x it Step 4 /2 Downforce Point Load R Step 6: Determine the Uplift Point Load, R (lbs), at each connection based on rail span You must also consider the Uplift Point Load, R (lbs), to determine the required lag bolt attachment to the roof (building) structure. Table 11. Uplift Point Load Calculation Its Total Design Load (uplift) P psf Step I Module length perpendicular to rails B x ft Rail Span L x it Step 4 /2 Uplift Point Load IN Table 12. Lag pull-out (withdrawal) capacities (lbs)-in typical roof lumber (ASD) Log screw specification Specific s/e" shaft,* gram per inch thread depth Douglas Fir, Larch 0.50 266 Fl Douglas Fir, South 0.46 235 Engelmann Spruce, Lodgepole Pine �(MSR 1650 f & higher) 0.46 235 Hem, Fir, Redwood (close grain) 0.43 212 Hem, Fir (North) 0.46 235' Thread Southern Pine 0.55 307 depth Spruce, Pine, Fir 0.42 205 1L Spruce, Pine, Fir (E of 2 million psi and higher grades of MSR and MEL) 0.50 266 Sources American Wood Council, NDS 2005. Table 11.2A 11.3.2A Notes: (I) Thread must be embedded in the side grain of a rafter or other structural member integral with the building structure. (2) Lag, bolts must be located in the middle third of the structural member. (3)These values are not valid for wet service. (4) This table does not include shear capacities. If necessary, contact a local engineer to specify lag bolt size with regard to shear forces. (5) Install lag bolts with head and washer (lush to surface (no gap). Do not over -torque. (6) Withdrawal design values for lag screw connections shall be multiplied by applicable adjustment factors if necessary. See Table 10.3.1 in the American Woad Council NDS for Wood Construction. *Use ilat washers with lag screws. lbs Use Table 12 to select a lag bolt size and embedment depth to satisfy your Uplift Point Load Force, R (lbs), requirements. It is the installer's responsibility to verify that the substructure and attachment method is strong enough to support the maximum point loads calculated according to Step 5 and Step 6. w.. 13 ::'UNIRAC Unirac Code-CompliantlnstallationManual SolarMount Part III. Installing Solarl\4ount r The Unirac Code -Compliant Installation Instructions support applications for building permits for photovoltaic arrays using Unirac PV module mounting systems. I This manual, SolarMount Planning and Assembly, governs installations using the SolarMount and SolarMount HD (Heavy Duty) systems. [3.1.] SolarMount® rail components Rail - Supports PV modules. Use two per row of modules. 6105-T5 aluminum extrusion, anodized. © Rail splice -Joins and aligns rail sections into single length of rail. It can form either a rigid or thermal expansion joint, 8 inches long, predrilled. 6105-TS aluminum extrusion, anodized. I © Self -drilling screw- (No. 10 x 3/a") - Use 4 per rigid splice or 2 per expansion joint. Galvanizedsteel. L-foot - Use to secure rails either through roofing material to building structure or.standoffs. Refer to loading tables for spacing. Note: Please contact Unirac for use and specification of double L-foot. © L-foot bolt (3/8" x 3/4") - Use one per L-foot to secure rail to L-foot. 18-8A2 stainless steel. , Flange nut (3/8") - Use one per L-foot to secure rail to L-foot. 18-8A2 stainless steel. Flattop standoff (optional) (3/8 ") - Use standoffs to increase the height of the army above the surface of the roof or to allow for the use of flashings. Use one per L-foot. One piece: Service Condition 4 (very severe) zinc -plated -welded steel. Includes 3/8"x 1/4"bolt with Figure 4. SolarMount standard rail components. lock washer for attaching L-foot. Flashings: Use one per standoff. Unirac offers appropriate flashings for both standoff types. Note: There is also a flange type standoff that does not require an L-foot. O Aluminum two-peece standoff (optional)(4" and 7") - Use one per L-foot. Two- iece: 6105-T5 aluminum extrusion. Includes 3/8" x 3/4" serrated fiangg bolt with EPDM washer for attaching L-foot, and two /16"lag bolts. QLag screw for L-foot (5/16") -Attaches standoff to rafter. 0 Top Mounting Clamps QDTop Mounting Grounding Clips and Lugs Installer supplied materials: • Lag screw for L-foot - Attaches L-foot or standoff to rafter. Determine the length and diameter based on pull- out values. If lag screw head is exposed to elements, use stainless steel. Under flashings, zinc plated hardware is adequate. Waterproof roofing sealant - Use a sealant appropriate to your roofing material. Consult with the company currently providing warranty of roofing. 14 SolarMount Unirac Code-Cornpliant Installation Manual e2°UNIRAC [3.2.] Installing SolarMount with top mounting clamps This section covers SolarMount rack assembly where the installer has elected to use top mounting clamps to secure modules to the rails. It details the procedure for Flush mounting SolarMount systems to a pitched roof. tMid Clamp i rL-foot/ End Clam SolorMounl Rail +. ,i 'SolarMouni Rail Figure 5. Exploded view of a flushmount installation mounted with L feet. Table 14. Clamp kit part quantities End Mid A" module Y."x'/e" A flange Modules clamps clamps clamp bolts safety bolts nuts 2 4 2 6 2 8 3 4 4 8 2 10 4 4 6 10 2 12 5 4 8 12 2 14 6 4 10 14 2 16 7 4 12 16 2 18 8 4 14 18 2 20 Table 15.Wrenches and torque Wrench Recommended size torque (ft4bs) Y! hardware 11,- 5 - 10 0 't/,- hardware '/.,- Torques are not designated for use with wood connectors All top down clamps must be installed with anti. seize to prevent galling and provide uniformity in clamp load. UniBac Inc recommends Silver Grade LoaTite Anti -Seize Item numbers: 38181, 80209,76732,76759,76764, 80206, and 76775, or equivalent. 1/4"-20 hardware used in conjunction with top down clamps must be installed to 5 - ]Oft-Ibs of torque. When using UGC -I, UGC-2, WEEB 9.5 and WEEB 6.7, 1/4" - 20 hardware must be installed to 10ft-Ibs or torque. Additionally, when used with a top down clamp, the module frame cross section must be boxed shaped as opposed to a single, I -shaped member. Please refer to installation supplement 910: Galling and Its Prevention for more information on galling and anti -seize and installation manual 225: Top Mounting Unirac Grounding Clips and WEEBLugs for more information on Grounding Clips." 15 I WUNIRAC UniracCode-CompliantlnstallationManual! SolarMount i [3.2.1] Planning your SolarMount® installations The installation can be laid out with rails parallel to the rafters The width of the installation area equals the length of one or perpendicular to the rafters. Note that SolarMount rails module. make excellent straight edge`sfor doing layouts. The length of the installation area is equal to: Center the installation area over the structural members as the total width of the modules, much as possible. Leave enough room to safely move around the array during ' plus 1 inch for each space between modules (for mid - installation. Some building codes require minimum clearances clamp), around such installations, and the user should be'directed to • plus 3 inches (1 rh inches for each pair of end clamps). also check 'The Code'. Peak W i A i Low -profile mode + High -profile mode Gutter Figure 6. Rails may be placed parallel or perpendicular to rafters. 16 SolarMount Unirac Code -Compliant Installation Manual UNIRAC [3.2.2] Laying out L-feet L-feet (Fig. 7) can be used for attachment through existing roofing material, such as asphalt shingles, sheathing or sheet metal to the building structure. Use Figure 8 or 9 below to locate and mark the position of the L-feet lag screw holes within the installation area. 4J If multiple rows are to be installed adjacent to one another, it is not likely that each row will be centered above the rafters. .Figure 7 Adjust as needed, following the guidelines in Figure 9 as closely as possible. Overhang 25%L max 25%of module Foot spacing/width 1 Roil _6" ;,_ J. t� n 11 11 50%of module width ITYPI I,W. i n Note: Modules must he Lower roof edge Rafters centered symmetrically on the (Building Structure) its (+/.2•). if this is not the case, call Uniracforassistance. Figure 8. Layout with rails perpendicular to rafters. Installing 1_ feet Drill pilot holes through the roof into the center of the rafter at each L-foot lag screw hole location. Squirt sealant into the hole, and on the shafts of the lag screws. Seal the underside of the L- feet with a suitable sealant. Consult with the company providing the roofing warranty. Securely fasten the L-feet to the roof with the lag screws. Ensure that the L-feet face as shown in Figure.8 and 9. For greater ventila- tion,.the preferred method is to place the .single -slotted square side of the L-foot against the roof with the double -slotted side perpen- dicular to the roof. If the installer chooses to mount the L-foot with the long leg against the roof, the bolt slot closest to the bend must be used. 25%of module width l-W, Lower roof edge Rafters (Building Structure) 50%of module width 1 a/,� iFclot spacin / ail Span, L i I I � Overhang Lmax d J Note: Modules must he centered symmetrically on the rails (+/- 2•). if this is not the case, call Unirac for assistance. Figure 9. Layout with rails parallel to rafters. Rp 17 i Unirac Code -Compliant Installation Manual [3.2.3] Laying out standoffs Standoffs (Figure 10) are used to increase the height of the array above the surface of the roof. Pair each standoff with a Flashing to seal the lag bolt penetrations to the roof. Use Figure ll or 12 to locate and mark the location of the standoff lag screw holes within the installation area. I Remove the tile or shake underneath each standoff location, y exposing the roofing underlayment. Ensure that the standoff r Figure la.Raiadff off base lies Flat onahe underlayment, but remove no more mate- njuncti andflat top standoff used in conjunction used in rial than required for the flashings to be installed properly. with an L foor. The standoffs must befirmly attached to the building structure. I Overhang 25% L max I_' Foot spacing/ 25% mo each width 'Rai] Soon, L T ll 50%module width (TYP) Lower roof edge 11 I! s� Rafters (Building Structure) i Note: Modules must be centered symmetrically on the rails I 2•). If th is is not the case, call Uniracfor assistance. t Pig are u. Layout wan rates perpenatcutar to mfters.perpendtcular to rafters. I Overhang 25% of module width (TYP) 7/16" Lower roof edge 1 50% B typical t / I splicing/ ipon "L" 25% L,max �i Rafters (Building Structure) Note: Modules must be centered symmetrically on the rails (+/- 2•). if this is not the case, call Unirac for assistance. Figure 12. Layout with rails parallel to rafters. SolarMount If multiple high -profile rows are to be installed adjacent to each other, it may not be possible for each row to be centered above the rafters. Adjust as needed, following the guidelines of Fig. 12 as closely as possible. Installing standoffs Drill3/16 inch pilot holes through the underlayment into the center of the rafters at each standoff location. Securely fasten each standoff to the rafters with the two 5/16" lag screws. Ensure that the standoffs face as shown in Figure 11 or 12. Unirac steel standoffs ( 1 5/8 " O.D.) are designed for collared flashings available from Unirac. Aluminum two-piece standoffs (1 1/8" O.D.) take all -metal flashings, also available from Unirac. Install and seal Flashings and standoffs using standard building practices or as the company providing roofing warranty directs. 18 SolarMount Unirac Code -Compliant Installation Manual d'.UNIRA C [3.2.4] Installing SolarMount rails Keep rail slots free of roofing grit or other debris. Foreign matter will cause bolts to bind as they slide in the slots. Installing Splices. If your installation uses SolarMount splice bars, attach the rails together (Fig. 13) before mounting the rails to the footings. Use splice bars only with flush installations or those that use low -profile tilt legs. Although structural, thejoint is not as strong as the rail itself. A rail should always be supported by more than one footing on both sides of the splice. (Reference installation manual 908, Splices/Expansion Joints.) If using more than one splice per rail, contact Unirac concerning thermal expansion issues. Mounting Rails on Footings. Rails may be attached to either of two mounting holes in the L-feet (Fig. 14). Mount in the lower hole for a low profile, more aesthetically pleasing installation. Mount in the upper hole for a higher profile, which will maximize airflow under the modules. This will cool them more and may enhanceperformance in hotter climates. Slide the''/, -inch mounting bolts into the footing bolt slots. Loosely attach the rails to the footings with the Flange nuts. Ensure that the rails are oriented to the footings as shown in Figure 8, 9, 11, or 12, whichever is appropriate. Aligning the Rail Ends. Align one pair of rail ends to the edge of the installation area (Fig. 15 or Fig. 16). Figure 13. Splice bars slide into the footing bolt. slots of SolarMount rail sections. Clamping bolt slot Footing bolt slot The opposite pair of rail ends will overhang the side of the installation Figure 14. Foot -to -rail splice attachment area. Do not trim them off until the installation is complete. If the rails are perpendicular to the rafters (Fig. 15), either end of the rails can be aligned, but the first module must be installed at the aligned end. If the rails are parallel to the rafters (Fig. 16), the aligned end of the rails must face the lower edge of the roof. Securely tighten all hardware after alignment is complete (20 fc lbs). Mount modules to the rails as soon as possible. Large temperature changes may bow the rails within a few hours if module placement is delayed. Edge of installation area -I a I I I Figure 15. Rails perpendicular to the rafters. Edge of installation area Figure 16. Rails parallel to the rafters. Mounting slots 19 ::' U N I RAC Unirac Code -Compliant Installation Manual SolarMount [3.2.5] Installing the modules Pre -wiring Modules. If modules are the Plug and Play type, no pre -wiring is required, and you can proceed directly to "Installing the First Module" below. If modules have standard J-boxes, each module should be pre -wired with one end of the intermodule cable for ease of installation. For safety reasons, module pre -wiring should not be performed on the roof. Leave covers off J-boxes. They will be installed when the modules are installed on the rails. Installing the First Module. In high -profile installations, the safety bolt and flange nut must be fastened to the module bolt slot at the aligned (lower) end of each rail. It will prevent the lower end clamps and clamping bolts from sliding out of the rail slot during installation. If there is areturn cable to the inverter, connect it to the first module. Close the J-box cover. Secure the first module with T-bolts and end clamps at the aligned end of each rail. Allow half an inch between the rail ends and the end clamps (Fig.18). Finger tighten flange nuts, center and align the module as needed, and securely tighten the flange nuts (5-10 ft Ibs). Installing the Other Modules. Lay the second module face down (glass to glass) on the first module. Connect intermodule cable to the second module and close the J-box cover. Turn the second module face up (Fig. 17). With T-bolts, mid -clamps and flange nuts, secure the adjacent sides of the first and second modules. Align the second module and securely tighten the flange nuts .(Fig.19). For a neat installation, fasten wire management devices to rails with self -drilling screws. Repeat the procedureuntil all modules are installed. Attach the outside edge of the last module to the rail with end clamps. Trim off any excess mil, being careful not to cut into the roof. Allow half an inch between the end clamp and the end of the rail (Fig. 18). Check that all flange nuts on T-bolts are torqued to 5-10 ft Ibs Figure 17 I /2" minimum - Module frome �. 1/4"module bolt ^and.flonge.nut U0011 Rail, End clamp Figure 18 Figure 19 Module frames /4" module bolt EMI'd onge nut- Roil mp High -lipped module --- - -- --- "- - -- Spacer Low -lipped module (cross section) a (cross section) 1 —%-iI Solar u i rail SolarMa I i. rail Figure 20. Mid clamps and end clamps for lipped frame modules are identical. A spacer for the end clamps is necessary only if the lips are located high on the moduleframe. 20 SolarMount Unirac Code -Compliant Installation Manual p U N I RAC [3.3] Installing SolarMount with bottom mounting clips ' This section covers SolarMount rack assembly where the installer has elected to use bottom mounting clamps to secure modules to the rails. It details the procedure for Flush mounting SolarMount systems to a pitched roof. SolarMount rail Figure 21. SMR and CB components Table 16. Wrenches and torque Wrench Recommended size torque (fit-lbs) '/." hardware %e" 5 %" hardware %a" 20 Note. -Torque specifications do not apply to log bolt connections. Fooling boll slot Bottom mounting clip C Stainless steel hardware can seize up;a process called galling. To significantly reduce its likelihood, (1) apply lubricant to bolts, preferably an anti -seize lubricant, available at auto parts stores, (2) shade hardware prior to installation, and (3) avoid spinning on nuts at high speed. See /nstallation Supplement 910, Galling and Its Prevention, at www.unirac.com. 0.n 21 :: UNIRAC UniracCode-CornpliantlnstallationManual SolarMount [3.3.1] Planning the installation area Decide on an arrangement for clips, rails, and L-feet (Fig. 22) Use Arrangement A if the full width of the rails contacts the module. Otherwise use Arrangement B., Caution: Ifyou choose Arrangement B, either (1) use the upper mounting holes of the L feet or (2) be certain that the L feet and clip positions don't conflict. If rails must be parallel to the rafters, it is unlikely that they can be spaced to match rafters. In that case; add structural supports — either sleepers over the roof or mounting blocks beneath it. These additional members must meet code; if in doubt, consult a professional engineer. Never secure the footings to the roof decking alone. Such an arrangement will not meet code and leaves the installation and the roof itself vulnerable to severe damage from wind. Leave enough room to safely move around the array during installation. The width of a rail -module assembly equals the length of one module. Note that L-feet may extend beyond the width of the assembly by as much as 2 inches on each side. The length of the assembly equals the total width of the modules. M1r 22 Distance belween lag boll centers 2• between dule mounting holes PV moduleodule J.Dislonce boll Clip Rail—+L-tool l Distance between lag boll centers /a 1/a' Distance between module mounting holes Wil, Figure 22. Clip Arrangements A and B SolarMount Unirac Code -Compliant Installation Manual ::' U N I RAC [3.3.2] Laying out the installing 1-feet- L-feet are used for installation through existing low.p'rofile roofing material, such as asphalt shingles or sheet metal. They are also used for most ground mount installations. To'ensure that the L-feet will be easily accessible during Flush installation: • Use the P.V module mounting holes nearest the ends of the modules. • Situate the rails so that footing bolt slots face outward. The single slotted square side of the L-foot must always lie against the roof with the double -slotted side perpendicular to the roof. Foot spacing (along the same rail) and rail overhang,depend on design wind loads. Install half theL-feet: • If rails we perpendicular to rafters (Fig. 23), install the feet closest to the lower edge of the roof. • If rails are parallel to rafters (Fig 24), install the feet for one of the rails, but not both. For the L-feet being installed now, drill pilot holes through the roofing into the center of the rafter at each lag screw hole location. Squirt sealant into the hole and onto the shafts of the lag screws. Seal the underside of the L-feet with a sealant. Securely fasten the L-feet to the building structure with the lag screws. Ensure that the L-feet face as shown in Figure 23 or Figure 24. Hold the rest of the L-feet and fasteners aside until the panels are ready for the installation. II Il Install) econd t I I II II SolarMoufit Rails II II I II I n Install First — II II Lower �,. / roof edge Rafters Figure 23. Layout with rails perpendicular to rafters. Rafters Install L-Feet First I Second Blocks Install L-Feet Figure 24. Layout with rails parallel to rafters. A�. 23 ::'UNIRAC Unirac Code -Compliant Installation Manual SolarMount [3.3.3] Attaching modules to the rails Lay the modules for a given panel face down on a surface that will not damage the module glass. Align the edges of the modules and snug them together (Fig. 21, page22). Trim the rails to the total width of the modules to be mounted. Place a rail adjacent to the outer mounting holes. Orient the footing bolt slot outward. Place a clip slot adjacent to the mounting holes, following the arrangement you selected earlier. Assemble the clips, mounting bolts, and flange nuts. Torque the Flange nuts to 5 foot-pounds. Wire the modules as needed. For safety reasons, module wiring should not be performed on a roof. Fora neat installation, fasten cable clamps to rails with self -tapping screws. [3.3.4] Installing the module -'rail assembly Bring the module -rail assembly to the installation site. Keep rail slots free of debris that might cause bolts to bind in the slots. Consider the weight of a fully assembled panel. Unirac recom- mends safety lines whenever lifting one to a roof. Align the panel with the previously installed L-feet. Slide 3/8 inch L-foot mounting bolts onto the rail and align them with the L-feet mounting holes. Attach the panel to the L-feet and finger tighten the Flange nuts.. Rails may be attached to either of two mounting holes in the footings (Fig. 25). Clip slots boll Mounting • Mount in the lower hole for a low, more aethetically Figure 25. Leg-ro-rail attachment pleasing installation. • Or mount in the upper hole to maximize a cooling airflow under the modules. This may enhance perfor- mance in hotter climates. Adjust the position of the panel as needed to fit the installa- tion area. Slide the remaining L-feet bolts onto the other rail, attach L-feet, and finger tighten with flange nuts. Align L-feet with mounting holes previously drilled into the roof. Install lag bolts into remaining L-feet as described in "Laying out and installing L-feet" above. Torque all footing flange nuts to 20 foot-pounds. Verify that all lag bolts are securely fastened. Flange 24 SolarMount Unirac Code -Compliant Installation Manual :C' U N I RAC [3.4] Installing SolarMount with grounding clips and lugs Oirs and I., ire sold sepi udy. UL Rand,M ebi UGL Figure 28. Place grounding clips, lugs, and copper wire (6-70 AWG). Place a loop in the wire around splices to prevent tension. Be sure wiring between rails is not taut. KEY ❑ PV module O SolorMount rail (any type) Rail splice X Grounding lug C:3 Grounding cfip — Copper wire Top 95 mounting clamps t 1`^Moo>ddulee _ 1 uu I T-bolt -� e�u UGC Solormount® mil (any type)' m �UGL SolorMOunt® roil (any type) Figure26. Slide UGC -I grounding clip into,rop'mounting slot of rail. Torque modules in plaie on top of clip. Nibs will penetrate rail anod- itotion and create grounding path through rail (see Fig. 3, reverse side). Figure 27.'Slide y-inch hex bolt into top mounting slot of zany SolarMount@ it (standard. BD, or light). Secure our with 7/16-inch crescent wrench with sufficient - torque for lag serrations to penetrate anodized surface of rail. tv 25 O U N I RAC Unirac Code -Compliant Installation Manual SolarMount 10 year limited Product Warranty, 5 year limited Finish Warranty Unirac, Inc., warrants to the original purchaser ("Purchaser) of product(s) that it manufactures ("Product') at the original installation site that the Product shall be free from defects in material and workmanship for a period of ten (10) years, except for the anodized finish, which finish shall be free from visible peeling, or cracking or chalking under normal atmospheric conditions for a period of five (5) years, from the earlier Of 1) the date the installation of the Product is completed, or 2) 30 days after the purchase of the Product by the original Purchaser ("Finish Warranty"). The Finish Warranty does not apply to any foreign residue deposited on the finish: All installations in corrosive atmospheric conditions are excluded. The Finish Warranty is VOID if the practices specified by AAMA 609'& 610-02 — "Cleaning and Maintenance for Architecturally Finished Aluminum" (www.aamanecorg) are not followed by Purchaser.This Warranty does not cover damage to the Product that occurs during its shipment, storage, or installation. This Warranty shall beVCID if installation of the Product is not performed in accordance with Unirac's written installationinstructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Unirac IN WRITING. or if the Product is installed in an environment for which it was not designed. Unirac shall not be liable for consequential. contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances. If within the specified Warranty periods the Product shall be reasonably proven to be defective, then Unirac shall repair or replace the defective Product, or any pan thereof, in Uniracs sole discretion. Such repair or replacement shall completely satisfy and discharge all of Unirac's liability with respect to this limited Warranty. Under no circumstances shall Unirac be liable for special, indirect or consequential damages arising out of or related to use by Purchaser of theProducc Manufacturers of related items, such as PV modules and 0ashings, may provide written warranties of their own. Unirac's limited Warranty covers only its Producq and not any related items. NOON U N I RAC Broadway Boulevard NE OOOO Albuquerque NM 87102-1545 USA 26