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09120073
CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 1109 MILKY WAY CONTRACTOR:TBD-TO BE PERMIT NO:09120073 DETERMINED OWNER'S NAME: PAUL ROBINSON DATE ISSUED: 12122/2009 OWNER'S PHONE: 6505955955 PHONE NO: ❑ LICENSED CONTRACTOR'S DECLARATION JOB DESCRIPTION: RESIDENTIAL ❑ COMMERCIAL ❑ INSTALL ROOFTOP SOLAR PV SYSTEM••SEE NOTES•• License Class ..."IO Lie,4 2e7erT Contractor SliAli-1264 C (l)J!+ Date /2-' L'L •09 • I hereby affirm that I am licensed under the provisions of Chapter 9 (commencing with Section 7000)of Division 3 of the Business&Professions Code and that my license is in full force and effect. Sq. Ft Floor Area: Valuation:$21000 I hereby affirm under penalty of perjury one of the following two declarations: t. I have and will maintain a certificate of consent to self-insure for Worker's APN Number:36219011,00 Occupancy Type: Compensation,as provided for by Section 3700 of the Labor Code,for the performance of the work for which this permit is issued. 2. I have and will maintain Worker's Compensation Insurance,as provided for by Section 3700 of the Labor Code,for the performance of the work for which this PERMIT EXPIRES IF WORK IS NOT STARTED permit is issued. WITHIN 180 DAYS OF PERMIT ISSUANCE OR APPLICANT CERTIFICATION 180 DAYS FROM LAST CALLED INSPECTION. I certify that I have read this application and state that the above information is correct. I agree to comply.with all city and county ordinances and state laws relating to building construction,and hereby authorize representatives of this city to enter Issued byy Date:_/2—72...e< upon the above mentioned property for inspection purposes. (We)agree to save indemnity and keep harmless the City of Cupertino against liabilities,judgments, costs,and expenses which may accrue against said City in consequence of the granting of this permit. Additionally,the applicant understands and will comply with RE-ROOFS: all non-point source regulations per the Cupertino Municipal Code,Section 9.18. All roofs shall he inspected prior to any rooting material being installed. If a roof is installed without first obtaining an inspection,I agree to remove all new materials for Signature d f%e� Date /'L •LZ•t inspection. Signature of Applicant: Date: ❑ OWNER-BUILDER DECLARATION ALL ROOF COVERINGS TO BE CLASS"A"OR BETTER 1 hereby affirm that I am exempt from the Contractor's License Law for one of the following two reasons: s. I,as owner of the property,or my employees with wages as their sole HAZARDOUS MATERIALS DISCLOSURE compensation.will do the work-and the structure is not intended or offered for I have read the hazardous materials requirements under Chapter 6.95 of the sale(Sec.7044,Business&Professions Code) California Health&Safety Code,Sections 25505,25533.and 25534. I will maintain 2. I.as owner of the property,am exclusively contracting with licensed contractors to compliance with the Cupertino Municipal Code,Chapter 9.12 and the Health& construct the project(Sec.7044,Business&Professions Code). Safety Code,Section 25532(a)should I store or handle hazardous material. Additionally,should I use equipment or devices which emit hazardous air I hereby affirm under penalty of perjury one of the following three declarations: contaminants as defined by the Bay Area Air Quality,Management District I will I have and will maintain a Certificate of Consent to self-insure for Worker's maintain compliance with the Cupertino Municipal Code,Chapter 9.12 and the Compensation,as provided for by Section 3700 of the Labor Code,for the Health&Safety Code,Sections 25505,25533.and 25534. performance of the work fur which this permit is issued. Owner+'or,-au�t-horizyd age 2. I have and will maintain Worker's Compensation Insurance,as provided for by J ryi Date: YZ•7a. 6( — Section 3700 of the Labor Code,for the performance of the work for which this •V permit is issued, a. I certify that in the performance of the work for which this permit is issued,I shall CONSTRUCTION LENDING AGENCY not employ any person in any manner so as to become subject to the Worker's I hereby affirm that there is a construction lending agency for the performance of work's Compensation laws of California. If,after making this certificate of exemption,I for which this permit is issued(Sec.3097,Civ C.) become subject to the Worker's Compensation provisions of the Labor Code,I Lender's Name must forthwith comply with such provisions or this permit shall be deemed Lender's Address• revoked. ARCHITECT'S DECLARATION APPLICANT CERTIFICATION I understand my plans shall be used as public records. I certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating Licensed Professional to building construction,and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes.(We)agree to save indemnify and keep harmless the City of Cupertino against liabilities,judgments, costs,and expenses which may accrue against said City in consoauence of the granting of this permit.Additionally,the applicant understands and will comply with • all non-point source regulations per the Cupertino Municipal Code,Section 9.18, Signature M.1sA,- J� Date a- u' ' 7 CITY OF CUPERTINO 3 ITEMS OF 3 PERMIT RECEIPT OPERATOR: patg COPY # : 1 Sec: Twp: Rng: Sub: Blk: Lot : APN • 36219011.00 DATE ISSUED • 12/14/2009 RECEIPT # • BS000009390 REFERENCE ID # . . . : 09120073 SITE ADDRESS • 1109 MILKY WAY SUBDIVISION CITY • CUPERTINO IMPACT AREA OWNER • PAUL ROBINSON ADDRESS • 1109 MILKY WAY CITY/STATE/ZIP . . . : CUPERTINO, CA 95014 RECEIVED FROM • SUNLOGIC INC. CONTRACTOR • TBD - TO BE DETERMINED LIC # 00096 COMPANY • TBD - TO BE DETERMINED ADDRESS CITY/STATE/ZIP , TELEPHONE FEE ID UNIT QUANTITY AMOUNT PD-TO-DT THIS REC NEW BAL 1BCBSC VALUATION 21, 000 . 00 1 .00 0 . 00 1. 00 0.00 1BUSLIC FLAT RATE 1 . 00 114 .00 0 . 00 114 . 00 0 . 00 1SOLARRES FLAT RATE 1. 00 207 .00 0 .00 207 . 00 0.00 TOTAL PERMIT : 322 .00 0 .00 322 . 00 0 . 00 METHOD OF PAYMENT AMOUNT REFERENCE NUMBER CHECK 322 . 00 #189 TOTAL RECEIPT : 322 . 00 VOICE ID DESCRIPTION VOICE ID DESCRIPTION 301 ROUGH PLUMBING 303 ROUGH MECHANICAL 304 ROUGH ELECTRICAL 313 ROOF NAIL 505 FINAL ELECTRICAL 507 FINAL PLUMBING 508 FINAL MECHANICAL �� �� Oq � Loo -75 CITY OF CUPERTINO SOLAR PANEL �Sz.,_ PERMIT APPLICATION FORM CUPERTINO APN # co Date: ,2l � � � � UCS ,2 • o Building Address: //07 "te.t.y w/417 1 Co��,eT,h,� , Cck 9s o/ y Owner's Name: Phone#: 6S0•o cis Pqv - IZD/vjt,S asu 531 Contractor: Phone#: EGo• CV; ss Contractor License#: SVNC_O GI C /AZ- Fax #: ego •S_/ •969& 93 z9i9" Contact: /1_/„_42 ,:frece Si Phone#: / Go/ ova& Cupertino Business License#: Fax #: 6SD .S21-tiG42 Job Description: "/4 e etc Soe-Aic. /9 / Scysr7E4_7 Residential Commercial ❑ Number of Panels/Units: /G Kilowatts: Valuation (cost of project): > Z/, 000 • o Project Size: Express ❑ Standard /}" Large U Major ❑ Green Points: 1.2 KW-6 Points 0 2A KW- 12 Points a 3.6 KW- 18 Points El Quantity Fee ID Fee Description Fee Permit Type Group 1 SOLARPANL Commercial Solar Panel E SOLAR-COMM IPHOTOVCOM Photovoltaic System E Commercial/Multi-family IBSEISMICO Seismic Commercial E 1 ELCPLNCK Plan Check Fee E / 1 BCBSC Cal Bldg Standards B ALL PERMIT TYPES / Commission Fee COMM & RESID 1 SOLARRES Residential Solar Panel E SOLAR-RES Revised 08/20/2009 • y sunlogic Request o r Permit,� Su ,Inc. 170 Glennenn Way,Ste 4 EIV D San Carlos,CA 94070 DEC 14 2009 Phone:650.595.5955 Fax:650.521.9692 3.0 kW DC (STC)/2.5 kW AC (CE S supLcenseC1049 2914 Residential Rooftop Installation R/ PROJECT:Robinson (43/14/77., 1109 Milky Way 14 Cupertino,CA 95014 DATE SIZE SCALE 12/9/09 3.0 kW DC NTS DRAWN CHECKED DRAWING# 1K V1.1 Paul Robinson No. Dao Revisions 1109 Milky Way Cupertino, CA 95014 0 v "Use sso2 Cop" INE VICINITY MAP 1109 Milky Way, Cupertino, CA 95014 sunlo9�' is _ Sun Logic,Inc. 170 Glenn Way,Ste 4 San Carlos,CA 94070 Phone:650.595.5955 M1ceJ LM1M00 UI g, _ Fax:650.521.9692 ',gra' Q, 1 .-s4` 1 C__� support@sunlogicsolar.com , Fellenleal In �Omprnnav PI \ !� Firemen G �_ claroMo License C10 t{932914 ' _�� . , \3 a v r' :..h v V et -yi�� nmW t.n F , !oppCnM ,- "� 'e J �l 11 PROJECT:Robinson h 2 ie E' r, Slantettlw 8 1109 Milky Way f� „�$ J Cupertino,CA 95014 lc •c' . In. - 4'.^.:1,,:,;::./1,:;,:,:r � aIhIRaeI1 D,--- r ter_NiNw ', "" 1� r4 , 't1ar.. t ' ..ic woos War ,, L I� , , javJ4� ;/ � y:� . 1 �,, ;:,47.)-,:,;15 DATE SIZE SCALE 33 • I t � �q ,�O 3�'1 II I ��1e l p r'C;. o�.i. ,.. 'e�1 ,..Le,,, Fel zictr 12/9/09 3.0 kW DC NTS • 4� li 55550xa; E _ ILaAI�, v \, ` ,, I we.. - De4a I 0 ( '$I 't:_..i,,,, �` , Loodnll DRAWN CHECKED DRA .1 1 + � ,S �I' $ T� yJ I 1K V1.1 Al... v. �� t`'s., / �A 9e.e Hen Da -- �� . x 7 rte._ ,✓ 0 ,,� 1A_�_ I t,. HOIlalMcay PI_� J --- ^�--�\ IKenel L1. WM No. Date Revisions I I . +�KanNmatl Ave J1 •\-1-1_,) RaMMell Way �ry `—tr .` . ._ _ :..„lnr NmpsWlry Pl� -B Ln ---. IR 41 1 ,I__ yl ~�e� lnaG Di'_"_1- ` /ySVWeNfI CI n_ — I� - N011een Dr Ai— Ge . ul _ \ &engined —W__ 1 PI° ) b,� 2\V ("J l I I Threes I tui :. _ ,'y� ID `' (�' 1 —_5it-i Oak�P,erkl �, I_ } \` BS Omli ci N —I Sohcwiu•. \ J �_ J Goreensltle Cir n % _ Rolnaov,Or I ' meq`\ A q l r i\ - Re'nDow�r Rainbow Dr ''ii..4a_ IV '`� F. -----1M1 -1 ` `` 11 i 1- ,1, ___Igl Si 07ran Bbssom Dr §I $� I rd)on� I I 1I `. /r v �I I a ��ocv �_4_A�, s r l I Jn. I 1 .g1 IfiI lr —. 'x\`� NOTE:-DOCUMENTS ARE IN A-(1)CUTLER-HAMMER SOLAR ARRAY 1: CONFORMANCE WITH 2005 DG322URB 60A MAIN SOLAR -(16)BP SOLAR SX3190B NATIONAL ELECTRIC CODE DISCONNECT -1 SERIES STRING OF 16 PANELS B-(I)SMA SB 6000.6000 -SMA SB 4000 INVERTER WATT 24OV DC/AC -ORIENTATION: 153 DEG. - INVERTER W/INTEGRATED -SHADING: MIN/NONE SOLAR MODULES: '`L s S V 1 1 I O g i C DC DISCONNECT -CSI DESIGN FACTOR:_% -SHARP 216 WATT(U1F) h C. -DIMENSIONS: 64.6"X39.1" - C-NEMA 3R ROOFTOP 1-BOX TO -WEIGHT:44,1 LBS. Su nLoglc,Inc. TRANSITION EXPOSED USE-2 -216 WATTS 170 Glenn Way,Ste 4 CONDUCTORS IN 3/4"CONDUIT(EMT San Carlos,CA 94070 ROOF AND WALLS/RIGID FLEX IN ATTIC) 0_\ Phone:650.595.5955 Fax:650.521.9692 2'min. support@sunlogicsolar.com ‘a\ License C101$932914 OS 2' minim PROJECT:Robinson 1109 Milky Way Cupertino,CA 95014 q0 -------------------___.._____,..__...,.,_ . DA/E SIZE SNALE 00!1 \ 12/9/09 3.0 kW DC NTS DRAWN CHECKED DRAWING# 01111000 0 \\ 1K V1.1 the# Na. pate Revisions ROOF TYPE&STRUCTURE: � •COMP SHINGLE(1 LAYER) / -AGE:NEW ----- -- -2"X6"RAFTERS @ 24"O.C. ---- - -ROOF PITCH:5/12 ,V P',.2 IV �'` F 0 r SOLAR SYSTEM MOUNTING / /$ -FLUSH MOUNTED ON ROOF W/PRO SOLAR ROOF INVERTER(5): Ma/ TRAC 2.5"DEEP RAIL,PRO SOLAR TILT KIT -(1)SMA SUNNY BOY 4000 -2.5"MIN.EMBEDMENT 4000 WATTS/240 VOLTS -5/16'X6'STAINLESS STEEL HANGER BOLT,1.5" -17.8"X 13.8"X 9.3" MACHINE,1.5"SPACER,3"LAG TO ROOF RAFTERS -84 LBS. -QUICKMOUNT PV 12"X12"ALUMINUM FLASHINGS -GEOCEL 3500 50 YEAR SEALANT PV Mounting System sunlogic ' ••Professional Solar ProductsRoofracengineered Y and load tested to 50lbs/sq.ft. equivalent to 125 SunLogic,Inc. �� n SWJaiJ FbSM1vq 170 Glenn Way,Ste S MPH winds per 2007 CBC/2006 IBC. San Carlos,CA 94070 •Spans 6 foot on center with 2-1/2" Roofirac Phone:650.595.5955 Deep Rail. Fax:650.521.9692 . .• ,.- 4400 ,7, •Rails are fastened to rafters using QuickMount PV• support@sunlogicsolar.com Flashing listed below. License C10 4932914— ate, PROJECT:Robinson 1109 Milky Way sC. Cu pertino,CA 95014 Items�l 1!] I• DATE SIZE SCALE Professional Solar Products l 12/9/09 a.okwDC NTS 4. Module clamps installed to most i 1.r I DRAWN CHECKED DRAWING# evenly distribute loads on module i r 1K V1.1 surface and rails ``�/ ,_4.0--1- /J 1/7 Sahel B % ✓ No. Date Revisions \•C efts"Gone) II `lockwaanero End Clamp Inter Modular Clamp ® Block pivots on flashing A S , with water-tight seal Insert • Extrusion \• .. . . i% II> Lower support I/ /// RootTracsplice kits installed to manufacturer 'Quick Mount PV, 12"x12"aluminum flashing. Specifications,%"gap for thermal expansion •5/16"x 6"Hanger Bolt,1.5" machine,1.5"spacer,3"lag •Lag pull-out capabilities of 615-798 lbs.depending on rafter. Electrical Diagram EQUIPMENTSCHEDULE n; TAG DESCRIPTION PART NUMBER NOTES • • 1 OLAR PV MODULE - ND-216UC1 Sanyo 216 Watt module S U n l o g lc 2 PV ARRAY 3.0 kW DC STC/2.5 kW AC CEC 3 -BOX(IF USED) NEMA 3R Weatherproof Enclosure - SUenn ,Inc. 170 Glenn Way,Ste 4 SERVICE 4 OMBINER(IF USED) San Carlos,CA 94070 5 DC DISCONNECT DX 21 SMA Inverter Integrated UTILITY Phone:650.595.5955 6 DC/AC INVERTER SB 4000U5 SMA SunnyBoy Grld-Tried 4kW Inverter Fax:650.521.9692 8 C DISCONNECT(IF USED) DG322URB Cutler-Hammer 60A/120V/240V(NEMA 3R) M support@sunloglesolar.eom 9 ERVICE PANEL 120/240VAC,_A MAIN,_A BUS,40A INVERTER OCPD License C10#932914 ,/^L�, (SEE NOTE 5 FOR INVERTER OCPDs) - 9 0 0 0 0 0 0 0 PROJECT:Robinson 1109 Milky Way 16 MODULES IN Cupertino,CA 95014 SERIES SOURCE-CIRCUIT, MAIN INVERTER OCPC 0 MODULES IN a O • C AC J-8OX COMBINE, SIZE SCALE SERIES SOURCE-CIRCUIT, I •• DISCO DIS O 12/9/09 3.0 kW DC NTS V © • INVERTER DRAWN CHECKED DRAWING# ....�.. , • {' JK 1/1.1 0 MODULES IN '.IBJ' _ I .• v... L OCPD SERIES SOURCE-CIRCUIT{r • ".••� •••• ••••••• yuY:MIC? yl 7\ ante No. Date Revisions 0 MODULES IN ' SERIES SOURCE-CIRCUIT ••• PisreQard II BUILDING GROUNDING FOR UNUSED SERIES STRINGS 0 A A provided with a ELECTRODE - PUT'NW mei ANK ABOVE Inverter SEE GUIDE APPENDIX B FOR IIJFORMATIOII ON MODULE4110 /AARRAY GROUNDING / \ CONDUIT AND CONDUCTOR SCHEDULE TAG DESCRIPTION OR CONDUCTOR TYPE COND. NUMBER OF CONDUIT CONDUIT GUAGE CONDUCTORS TYPE SIZE 1 USE-2 x or PV WIRE_ 410 AWG 2 N/A N/A Of BARE COPPER EQ.GRD.COND.(EGC) #6 AWG 1 N/A N/A 2 THHN-2 x or XHHW-2_or RHW-2_ 1 3 THHN-2 x or XHHW-2_or RHW-2_1 4 EMT/RIGID 4 DC GROUNDING ELECTRODE COND. #6 AWG 1 N/A 3/4" MIE 5 THHN-2 x or XHHW-2^or RHW-2^ 3 EMT/RIGID 3/4" Notes on Electrical Diagram ,; sunlogic PV MODULE RATINGS P STC NOTES FOR ALL DRAWINGS: SIGN FOR DC DISCONNECT PHOTOVOLTAIC POWER SOURCE MODULE MAKE BP Solar -OCPD-OVERCURRENT PROTECTION DEVICE SunLoglc,Inc. RATED MPP CURRENT 7.82 A NATIONAL ELECTRICAL CODE REFERENCES -___ 170 Glenn Way,Ste 4 MODULE MODEL SX 31908 SHOWN AS(NEC 2005) RATED MPP VOLTAGE 389 V San Carlos,CA 94070 MAX POWER-POINT CURRENT(Imp) 7.82 A MAX SYSTEM VOLTAGE 490V Phone:650.595.5955 -- Fax:650.521.9692 MAX POWER-POINT VOLTAGE(Vmp) 24.3 V MAX CIRCUIT CURRENT S.SA support@sunloglcsolar.com INVERTER RATINGS WARNING: ELECTRICAL SHOCK HAZARD-LINE AND OPEN-CIRCUIT VOLTAGE(Voc) 30.6 V LOAD MAY BE ENERGIZED IN OPEN POSITION License C30#932914 INVERTER MAKE SMA _ _ SHORT-CIRCUIT CURRENT(Isc) 8.5 A INVERTER MODEL SB 4000US SIGN FOR INVERTER OCPD AND AC DISCONNECT PROJECT:Robinson MAX SERIES FUSE(OCPD) 15 A MAX DC VOLT RATING 600V SOLAR PV SYSTEM AC POINT OF CONNECTION 1109 Milky Way MAXIMUM POWER(Pmax) 190 W NOMINAL AC VOLTAGE 240 VAC OUTPUT CURRENT Cupertino,CA 95014 MAX VOLTAGE(TYP 600Voc) 600 V MAX AC CURRENT 17A NOMINAL AC VOLTAGE 120/240 V VOC TEMP COEFF -(111.-10)mV/DEG C MAX OCPD RATING 40A THIS PANEL FED BY MULTIPLE SOURCES(UTILITY DATE SIZE SCALE AND SOLAR) 12/9/09 3.0 kW DC NTS DRAWN CHECKED DRAWING# NOTES FOR ARRAY CIRCUIT WIRING NOTES FOR INVERTER CIRCUITS 1N V1.1 1.LOWEST EXPECTED AMBIENT TEMPERATURE BASED ON ASHRAE MINIMUM MEAN EXTREME DRY BULB TEMPERATURES FOR ASHRAE LOCATION MOST 1.IF UTILITY REQUIRES A VISIBLE-BREAK SWITCH,DOES THE SWITCH MEET THE No. Date Revisions SIMILAR TO INSTALLATION LOCATION.LOWEST EXPECTED AMBIENT TEMP 5 REQUIREMENT? X YES _NO DEG.CEL 2.IF GENERATION METER IS REQUIRED,DOES THE METER SOCKET MEET THE 2.HIGHEST CONTINUOUS AMBIENT TEMPERATURE BASED ON ASHRAE HIGHEST REQUIREMENT? X YES NO MONTH 2%DRY BULB TEMPERATURES FOR ASHRAE LOCATION MOST SIMILAR TO NSTALLATION LOCATION.HIGHEST CONTINUOUS TEMPERATURE 23 DEG.CEL. 3.SIZE PHOTOVOLTAIC POWER SOURCE(DC)CONDUCTORS BASED ON MAX _ CURRENT ON NEC 690.53 SIGN OR OCPD RATING AT DISCONNECT. 3.2005 ASHRAE FUNDAMENTALS 2%DESIGN TEMPERATURES DO NOT EXCEED 47 DEG.CEL.IN THE UNITED STATES.FOR LESS THAN 9 CURRENT-CARRYING 4.SIZE INVERTER OUTPUT CIRCUIT(AC)CONDUCTORS ACCORDING TO INVERTER CONDUCTORS IN ROOF-MOUNTED SUNLIT CONDUIT AT LEAST 0.5"ABOVE ROOF OCPD AMPERE RATING. AND USING THE OUTDOOR DESIGN TEMPERATURE OF 47C OR LESS. A.12 AWG,90c CONDUCTORS ARE GENERALLY ACCEPTABLE FOR MODULES 4.TOTAL OF 1 INVERTER OCPD(s),ONE FOR EACH INVERTER. DOES TOTAL WITH Isc OF 7.6 AMPS OR LESS WHEN PROTECTED BY A 12-AMP OR SMALLER SUPPLY BREAKERS COMPLY WITH 120%BUSBAR EXCEPTION IN 690.6408)(2)(a)? / �/ FUSE. X YES NO B.10 AWG,90C CONDUCTORS ARE GENERALLY ACCEPTABLE FOR MODULES MEM WITH Isc OF 9.6 AMPS OR LESS WHEN PROTECTED BY A 15-AMP OR SMALLER FUSE. sunlogic Specification Sheets Ste SueLogic,ln 170 Glenn Way,S 4 San Carlos,CA 94070 Phone:650.595.5955 Fax:650.521.9692 support@suntogicsolar.com License C10$1932914 Installation Manuals PROJECT:Robinson 1109 Milky Way Cupertino,CA 95014 Attached DATE SIZE SCALE 12/9/09 3.0 kW DC NTS DRAWN CHECKED DRAWING# 1K V1.1 No. Date Revisions • "r;. bp solar SX 31908 Ir r4 1 - 190 Watt Photovoltaic Module High-eficiency photovoltaic module using silicon nitride multicrystalline silicon cells Performance 1 ®4` = ---,--41.. .:%r. t.e A 1r 5 w s Rated power(P 3 { 1-: - ,x '• rnax) 190W ,J.:,1 a b- uS J It. t 6. lis r:� Power tolerance ±5% d ax -EA t l+r r` r 1• Nominal voltage 16V 1'� 111. c s° t 3 ` ' E r e 1� Limited Warranty' 25 years r �% o; �j< r1 , ' arm rC !r,. t Vi. rsl+r n r-z . Z '4:1' - Configuration B� <� iIya PF .:!:1,...,-,;:•,),-;:f,,, 1 3,, ito B Bronze frame with output cables and polarized Multicontact yw t „Fart sur . ± 2�7<.tela '4'1'5 ti. (MCI connectors r 4 >r "/ 4 tdF�t,r ,: F t ),,.fat ' v mx �li i?:-1 '�1tJrr '44 -t';‘15''.;1•:,11:-.,.r .JJl 'r 6'b y re?,+n'a'yys'ri 9 Yr ; ,}r 1 �8. f j F'Z'zrka it r y § nr S it, Electrical Characteristics' SX 3190 tq lz r.1 1`�' >%rr� 4 t ;� St Maximum power(Pmaxl' 190W tti +1� -.i s•, >;6:',1''. I 1 r .i 4 �' t i, t ,s A-i tt s . Voltage at Pmaii NinPl• -- 24.3V 3-,1 r ' 1 r,4f YL.11114...;,},?../1.:/'/'..? i 1 Current at P Omni A 7 82A y sCi I'a • i" ,.;„ ifo ?& '. �� max top_ __ _ �,.,1 iiej Warranted minimum P �� 1729W i2.? • ? ,I Amax �P fuJ5. a) j 71'6 /"/y -' • ?']111 f�. w �1' it Short-circuit current (Isc) 8.5A k> r f'tkiki xf '31‘..'sr'/I, ti; - ,z 4. (L :a Open-circuit volts e'N 7 •� _ •7-- 30 6V+ .tis r' �' -' :'IS`'dt fir` 1:.;4 �)1 a { ct-1 P 9 oc ., _ ,r t:-.nY zu WI- MPC• x71 vj it �y Mi tail Temperature coefficient of l 10065x0015)%/ C yJa 'r' +7 Z'a �rfr Ifo f' t x t ' P sc Pr :m 1r - I'`"r- w1� r•- :Temperature coefficient of Voc -(111 x101mV/ Cr 1.1:11'44: ta:4i`•,.d1 r'`, �"1 .7]..j � F 1 Temperature coefficient of power -(0.5x0 051%/ C x � t�r` 'itt ,` �':(( 7t k; i .• NOCT.(Air 20°C,1 Sun 0.8kW/m';wind 1m/s) 47±2°C ,! •••• t1`" `Ill'` �''z e I`i c 4a ' "'. fr Maximum series fuse rating 15A 4 r'r1tlrF 114', t l'_' I (4 Sr .eet � Lr i Maximum system.voltage 600V(U.S. NECratrng) r: rig-'t` 3 YF jcl�' rf^1 tri ,, t .7":11• 'ryt;l �'i k 4Cr.i1rl 1 tt�1. ;Itri t l '1 11rF" Mechanical Characteristics Dimensions Length: 1680mm 166.14"1 Width:837mm(32.951 Depth:50mm (1.97") Weight 15.9 kg(35.05 pounds) Solar Cells 50 cells (156mm x 156mm)in a 5x10 matrix connected in series Output Cables RHW-2 AWGH 12(4mm'),cable with polarized weatherproof DC rated Multicontact connectors; asymmetrical lengths- 1250mm (-)and 800mm (+) Diodes lnttograBusTM technology includes Schottky by-pass diodes integrated into the printed circuit board bus Construction Front: High-transmission 3mm (1/8th in) tempered ARC glass: Back: Black polyester backsheet with superior dielectric properties; Encapsulant: EVA Frame Anodized aluminum alloy type 606316 Universal frame; Color: Bronze 1-Module warranty:25-year limited warranty of 80%power output;12-year limited warranty of 90%power output;5-year limited warranty of materials and workmanship.See our website for full terms of these warranties. 2.This data represents the performance of typical BP Solar products,and is based on measurements made in accordance with ASTM E1036 corrected to SRC(STC.) 3. During the stabilization process that occurs during the first few months of deployment,module power may decrease by approximately 1%from typical P,„x• ©BP Solar 2009 6802.0061-v2 02/09 Quality and Safety SX 3190 I-V Curves Module power measurements calibrated to World Radiometric. ESTI Reference through ESTI (European Solar Test Installation at Isola Italy) "' au ® Listed by Underwriter's Laboratories for electrical and fire safety e (Class C fire rating) )0 d a° r-00c-' 1 - ,z - - 'c Qualification Test Parameters 10 r=r.c— Temperature cycling range -40°C to +85°C (40°F to 185°F) a Ir' 'Humidity,freeze;damp heat. ° `85% RH !!i„^§, 'r � ^ 1 ett- i° Static load front and back(e.g. wind) 2.400 pa (50psf) !D Frontdin loag,(e.g snow) .5,400 pa (113psf1 t •"'I-t Hailstone impact 25mm 0 (1 inch)at 23 m/s(52mph) � 1D o a a l`1 Module Diagram Dimensions in brackets are in inches. Un-bracketed dimensions are in millimeters.Overall tolerances ±3mm(1/8"). 800mm MC CABLE I— g • g BACK VIEW � .. a ' MTG.1 PL ' ACES SLOTS 8 PLACES 'S I' --. 1.-11.1(0.44) .IIIA , / -il_, 2 a g •■ ■ j / r 2.410.091 o« ■■■■■ i eL4 T/ }t 27 11.11 • •■■■■. SECTION A-A Mc CABLE Lcmit . GROUNDHOLE .y BACK VIEW 2 PLACES a 13 z0ce a P u0i � ND GROUMARK GROUNDING DETALL _er 802131.• ten 133.01 Included with each module:self-tapping grounding screw,instruction sheet and warranty documents. Note:This publication summarizes product warranty and specifications,which are subject to change without notice. Additional information may be found on our web site:www.bpsolaeus it bp solar ©BP Solar 2009 6802.0061-v2 02/09 SMA : SUNNY BillY 3000US / 4000U5 a > UL 1741/IEEE-1547 compliant > 10 year standard warranty • aF o > Improved CEC efficiency • t- • dt t > Integrated load-break �•sk = r •rt rated lockable DC il,,y • y ` disconnect switch `,1 i\\ ,,?�,®i` �yy . ;'V '. > Integrated fused series ` t�. ,� lr i7 ..j. string combiner 11` •S i ; 7itf a ;f.,i` , t > Sealed electronics gyp{ ' ' enclosure &OpticoolTM ti" > Comprehensive SMA .-• � a r�• S communications and t.;' z37 _ (,, \, � . , . . c\„.; data collection options =1f - - ----- — ,., 4, > Ideal for residential . or light commercial applications > Rugged cast aluminum („) outdoor rated enclosure 1,. • • SUNNY BOY 3000US / 4000US 4; ..The bestin their class Our US series inverters utilize our latest technology and are designed specifically to meet IEEE-1547 1 requirements. Compact design makes them ideal for residential use and the integrated lockable DC disconnect makes installation more cost effective. They are field-configurable for positive ground systems making them more versatile than ever. Increased efficiency means better performance and C Ow US shorter payback periods.With over 750,000 fielded units,Sunny Boy is the benchmark for PV inverter V _ _performance and reliability throughout the world___ . _ __ __- - _ _ . _ - _ _ _ - I . • • • Technical Data SUNNY BOY 3000US / 4000US :, SB3000US SB4000US Recommended Maximum PV Power(Module STC 3750 W 4375 W®208 V/5000 W®240 V s DC Maximum Voltage 500 V 600 V y Peak Power Tracking Voltage •r r V _20E1 V 220 480 V@ 208 DC Maximum Input Current 17 A 18 A e DC Voltage Ripple <5% <5% e 11 Number of Fused String Inputs 2 inverter),4 x 20 A(DC disconnect) 2(inverter),4 x 20 A(DC disconnect) PV Start Voltage 228 V l 285 V AC Nominal Power 3000 W 3500 W@ 208 ,•••W c•240 AC Maximum Output Power 3000 W t •r c •: 4000W•240V I AC Maximum Output Current 15A0208V, • i 2 AC Nominal Voltage Range 08 08 V E AC Frequency:nominal/range - -- .s 60.5 Hz 60 .• Power Factor(Nominal) 0.99 • •• -g Peak Inverter Efficiency 96.5% 96.8% 4 CEC Weighted Efficiency 95.0%e 208 V 95.5% -208 Dimensions:W x H x D in inches IZ8 x 13.8 x 9.3I $ • Weight/Shipping Weighs ra Ambient Temperature Range • 113 °F • 113 °F S Power Consumption:standby/nighttime <7W/0.1W • I Topology Low frequency transformer, low frequency transformer, 2- - true sinewavo, true sinewave, 2 Cooling Concept OptiCoolw,forcod active cooling OptiCoolw,forced active cooling 6 Mounting Location:indoor/outdoor)NEMA 3R) € .. LCD Dis.loy pit • - Lid Color aluminum/red/blue/yellow •/0/0/0 I 0/0/0/0 6 Communication:R5485/wireless • • • • d Warrant : I0-year I Compliance:IEEE-929,IEEE.1547,UL 1741,UL 1998,FCC Part 15 A 8 B t O O a Specifications for nominal conditions 0 Included 0 Optional Y . Efficiency Curves ,,,r,,� 'ppp���--'''may a ru230/ ! P _ _ _ .,. o v DC 1 V F --'Ili• ': . Je'e'reHt a;.° 17::::...=:±.70— . l Z 86 —.,—,-;CMS ---:11:01i:1 :117. I i s =o a Pox WI a• a www.SMA-America.com Phone 916 625 0870 Toll Free 888 4 SMA USA SMA America, Inc. • ROOFTdC: Tilt Up Kit Installation Guide UPPER TILT ASSEMBLY SOLAR MODULES FLAT ROOF DETAIL WITH END CLAMP 'jiff 'F, r •a' `J�wjllr �- ->,� of 1S1 > ✓FJ y rt:n ▪ ;j J � y +' ▪t - . r Y` 1 lri Y. " ply y �,r`¢I '?c:t ,.z. .4., 7.- .off, l. fir ,'r .... ' r.. It fj yl , n4, tj if i : - iv c /�, ftp-4r! +_Y ,V F LL, 44, ror w YAVr _ } rrcL 46(4,-, ,,H' � y 1a'^�eY.AfJ , ryK i o w:. .L J t �„•:-....-- R = c All Information In this Installation guide(product • t names and Illustrations am properly of Prgeessllonal �. �� y'� ` - TILE TRAC ASSEMBLY Solar Produds,Inc.Duplication Awhile or In part ls _y Fr. (Can also be used with FastJack) strictly prohibited uMessauthodmd by Professional .. -v,__ >5i7 Solar Products,Inc. TOOL LIST(WHAT YOU WILL NEED): The Roof Trac Tilt Up kit is a residential tilt up accessory for • 3/16 Drill(Roof Pilot hole) the Roof Trac solar PV mounting system. The Tilt up kit inte- • 3/16- Hex(T-Wrench preferred) grates with both the Tile Trac and the Fast Jack attachment • Cordless Impact methods(explained in this installation guide). • 1/4- Drive Socket(hinge bolt connection) Each lilt Up kit includes the following parts(comes In boxes of 3 kits): The above tool list is what ProSolar recommends for instal- lation of the Tilt Up kit along with the Tile Trac attachment. 3-1" x 1" x 24" square tube, drilled on each end For a complete guide to installing the Roof Trac mounting 6—Lower(unthreaded)tilt-up brackets—pre tapped system please refer to the Roof Trac installation manual. 3—Upper(threaded)tilt-up brackets 3—Upper(hollow)lower hinge brackets 12-5/16" x 2" Stainless Steel socket cap screws 6-3/8" x 3/4" Stainless Steel hex bolts 12-3/8" Stainless Steel lock washers Each box of tilt up kits contains 3 total kits—so components will be 3x the number of parts listed above. professionalSOLARproducts% www.Rooflrat-com Page 1 ROOFTaC Tilt Up Kit Installation Guide G 5/16"x 2"Socket Cap Bolt Q�a STEP 1-USING TILE TRAC k**" Cys Upper Tilt Up Bracket ATTACH THE REAR ASSEMBLY: J� 6- (misbmdretismreadedand A ' nb.,manmetawer A:Attach the lower(counter-bored)tilt up bracket to the Tile Trac: 5/16"flat washer i` I Pm-tapped Place the lower tilt up bracket(non-threaded)over the j 1-1/2"stud with the serrated surface facing down. o�-i Square off with the Tile Trac upper carriage to insure a 1"x 1"z 24"square , straight tilt up leg.Tighten down with a 3/8" lock Tube(clear anodized) �� washer and 3/8" hex nut.(see illustration) 3/8"Hex nut ---4,A_ B:Set in the rear Tilt Up leg(square tube): i3/8"Short Place the tilt up leg(square tube) in the center of the Hj I hex stud bracket Align the holes of the tube with the holes in 5/16"x 2""Socke '`` 441;. ,- 3/8" Lock Washer the lower bracket. Insert a 5/16"x 2"socket cap bolt Cap Screw / Tapped with a lock washer through the holes. Do not tighten Low 5/16"Lock Washer Lower TM Up Bracket yet.C:Attach the upper(tapped)tilt up bracket to the (this bracket ismunterbamd square tube: Place the upper bracket(tapped)on top /I ad wider Man meupper of the tube.Align the holes of the tube with the holes Tile Trac Carriage \ ` in the lower bracket. Insert a 5/16"x 2" socket cap bolt with a lock washer through the holes. Do not I tighten yet Tile Trac Base 11;J �Pc• UpperTitt Up Bracket C.. c..>-- 41----- _for lower joint(this STEP 2—WHEN USING THE TILE TRAC '\� i bracket is hollow J�� 1 , hollow) ATTACH THE FRONT LEG ASSEMBLY: 3/8"Hex nut � � A:Attach the lower(counter-bored)tilt up bracket to `�,�, • 3/8"Short the The Trac: 1 I hex stud Place the lower tilt up bracket(counter-bored)over the 3/8" Lock Washer 1-1/2"stud with the serrated surface facing down. 5/is"x 2" Eroi Square off with the Tile Trac to ensure a straight tilt up Socket cap tmlt leg.Tighten down with a 3/8" lock washer and 3/8" / Tapped hex nut(see illustration) 5/16"Lock washer Lower Tilt Up B:Attach the upper(hollow)tilt up bracket to the Bracket pis Marfa?h lower bracket Place the upper bracket(hollow) inside \\\� counter-eared and wider � of the lower bracket.Align the holes of the upper li than the upper brattey bracket with the holes in the lower bracket. Insert a 5/16"x 2"socket cap boft with a lock washer through the holes.Do not tighten yet Tile Trac � Carriage Tile Inc Base professionalSOLARproduct , www.Rooflrac.com Page 2 Roof Tc7C Tilt Up Kit Installation Guide Q.� 5/16"x 2"Socket Cap Bob��)yO� �� � STEP 1—USING FAST JACK c ATTACH THE REAR ASSEMBLY: Ole / all Upper Tin Up Bracket 5/is"lock washer �,,., (misbsctensmiadedend A:Attach the lower(counter-bored)tilt up bracket to I narmwermen the lower li. amotep the strut/beans �� .i Place the lower tilt up bracket(non-threaded)over the 3/8"threaded grab nut with the serrated surface fac- t"x 1"x 24"Square ; ing down.Square off with the strut to insure a straight Tube(clearanodized) oo�` 3/8"x 1-1/2"Hex Bon tilt up leg.Tighten down with a 3/8" lock washer. (see I L. inot Included inhiq illustration) i Lower Tin Up Bracket B:Set In the rear TiltUp leg(square tube): 5/16"x 2"Socket��� (miss&Baterlcmunter-bored Place the tilt up leg(square tube)in the center of the CapBolt and widerthanthe upper bracket Align the holes of the tube with the holes in i �Pa the lower bracket. Insert a 5/16"x 2"socket cap bolt 5/16"Lock Washer . � 3/8" Bolt flat with a lock washer through the holes. Do not tighten -'' Washer yet i7.1111.--*9111--biacketi C:Attach the upper(tapped)tiR up bracket to the square tube: Place the upper bracket(tapped) on top of the tube.Align the holes of the tube with the holes strut(to create in the lower bracket. Insert a 5/16"x 2" socket cap grid pattern) 3/8"Grab Nut bolt with a lock washer through the holes. Do not tighten yet e Residential Air lack \`/ AAja. Upper Tin Up Bracket for STEP 2—WHEN USING THE FAST JACK 4 N lowerjoint(thisbracketis �Pcp c, hollow) ATTACH THE FRONT LEG ASSEMBLY: !`k o A:Attach the lower(counter-bored)tilt up bracket to the strut I fiat wa her 2" Boit/ PI Place the lower tilt up bracket(non-threaded)over the 5/16"x 2"ter I ` (not Included Infa) grab nut with the serrated surface facing down. Square Soocketcap lt ® I Lower Tin Up off with the strut to ensure a straight tilt up leg.Tighten B �� Bracket(this bracket's down with a 3/8" lock washer and 3/8" hex bolt com- 5/16"Lock Washer counter-bored and wider bination. (see illustration) ,` A than the upperbmatet/ ='S�'•� `SOA+, k-el, �-, B:Attach the upper(hollow)Mt up bracket to the ' lower bracket Place the upper bracket(hollow) inside 3/8" Bon/ �� top k the lower bracket Align the holes a the upper Flat Washer bracket with the holes in the lower bracket. Insert a Strut(to create 5/16"x 2"socket cap bolt with a lock washer through grid pattern) rb. the holes. Do not tighten yet 3/8"Grab Nut Residential 42 Fast Jack S professionaISOLARproduc[s0 www.RoofTrac.com Page 3 Roof 71r. Tilt Up Kit Installation Guide et STEP 3—ATTACH THE SUPPORT RAILS(not at Module included in tiltup kit)TO THE TILT UP frame ASSMBLY: 5/16"x 3/4" �r End Clamp A: Drill your holes In the support rail: Hex bolt //, �� Mark your spacing of the attachment points on • the underside of the rail (the v-groove marks 5/16"lock,•' •' washer the center of the rail). With a#10 Unibit drill bit \/ 3/8"flat drill a 1/2"hole in the support rail washer l \, B:Attach the support rail to the bracketing: 1/2"hole-drill with a Align the holes of the support rail to the holes \\ \ Unifbit#10 drill bit of the upper tilt upbrackets. Insert the 3 8"x PP / hex bolt }.;\,--,t' \._ \ 1" bolt and flat washer and tighten using 20 ft. , �t\\ lbs. Repeat for both upper and lower tilt up as- semblies. Support rail \T e Channel nut C:Tilt up system to desired angle: \ Hold the rear tilt up array to the desired angle. % \ Tighten all bracketing connections using 20 ft. D \. ': Upper Tilt Up lbs.When the rear assembly is set at the de �a ,`, ;.;;?Y',"2.4.------Brackets s sired angle,set the angle of the front bracket 5/16"x 2" / 4,rS.+, bucket/srhreaded assembly and tighten using 20 ft. lbs. Socket Cap BOR andnanowerfan erthe lower aracYey 5/16"Lock Washer ,, When installing the Tilt Up kit be sure to refer j closely to the load testing and engineering ®� • specifications for adequate spacing guide- 1"x I"x 24"Clear Anodized Tilt up7 � lines. tube(rear installation) t• INTER-MODULE CLAMP MODULE CLAMP ASSEMBLY DETAIL After the support rails have been installed to the attach- - ",f ments,you are now ready to install the solar modules. ' END CLAMP J, There are two sets of clamps;the outside clamps(end ., 1• clamp)and the inter-module clamps that install between r the modules. For convenience, it is advisable to pre-thread � or start the bolt, lock washer and clamp into the sliding • t\1 insert prior to bringing them up to the roof. Slide the two CHANNEL NUT ^` ' w/ end clamps near the end of the support rail and install your -•� `� 1 end module(first). Carefully square the module to the 1 frame and tighten the clamps using a 1/2" box wrench or ',2?% drive socket. DO NOT OVER TIGHTEN,we recommend a maximum torque of 12 foot pounds to prevent damage to Please note that all module end clamps are proprietary the module glass.After the first module is secured,slide and specially extruded to fit a specific brand of module. two inter-module clamp sets onto the first module. They Since many of these tolerances are very small,we are designed to stay in place freeing you up to slide and install a die line(marker)to differentiate the coned align the next module into place. Repeat this procedure die per module frame. until all modules are installed onto the support rail. Upon installation of the last module in the panel, install the mod- ule end clamp to complete the installation. professionalSOLARproduc% www.Roofl'rac.com Page 4 ..:e$:-t' d • V ° f. :=.i L.,•fIS oB 101 D rM ROOF TILE ADHESIVE/SEALANT 1. PRODUCT NAME: Packaging:10.1 II.oz.cartridge- 3500'Roof Tile 24 per case Adhesive/Sealantlitl 2. MANUFACTURER: )I Colors: Gray,black,brown,tan,and terra cotta GEOCEL CORPORATION P.O.Box 398 `I I Limitations: Not recommended for: Elkhart,IN 46515 USA I► •Glazing Phone:(800)348-7615 ,! • • Plastic materials with high plasticizer Fax:(800)348-7009 1 icontent www.GeocelUSA.com •Corrosive/crack sensitive plastics l _ 3. PRODUCT DESCRIPTION: epi- _- '- Applicable Standards:Meets 3500 is a urethane sealant that cures to ) requirements of TT-S-00230C a tough,flexible seal.Manufactured for (COM-NBS)for one-component sealants clay,slate,concrete,and composite roof as Class A non-sag;ASTM C920-79 Geocel• i" tiles. It can be used in bonding,beading, ; i__ 3^; L standard specifications for elastomeric and sealing applications.It contains no joint sealants as Type S,Grade NS,Class TDI(toluene diisocyanate). ,t 25,use NT,A and M;CAN/CGSB-19,13 Check these product benefits: _ �{ IXC Canada. • One-part Urethane Moisture L e ) Cure Sealant :cat- ed LI 6,:i4 z . 4. TECHNICAL DATA (See chart on back.) • Contains no TDI :���� �a i (Toulene Diisocyanate) 'SI to ; :, ¢¢ ��� , •, 5. INSTALLATION: • GARB Compliant `S W'g$f `.1 • . W ✓_ Joint Design:Sealant should have a Adheres to Clay,Slate,Concrete, { , r00641111:.::::$: 7 2ratio of approximately twice the joint and Composite Roof Tiles 1,.,, >4217$ . • Meets TT-S-00230C,Class A it 0iE 'y width to depth. Non-sag,ASTM C920,Type S, .'M i ,. Grade NS,Class 25,NT,A&M, :ink_ Q Surface Preparation: Joints must be CAN/CGSB-19, 13 Canada ,% 1� sound,smooth,uniform in dimensions, �' if_g °.' and free from defects and foreign, • 50-Year Durabil ty Rating r) o,,, • Paintable � �s�i . material.They must be clean,dry,free • Both Bonding and Sealing ,c `, \ } ' of frost,and all contaminants such as Applications r Mood: , curing compounds,sealers • Variety of Colors CO dam] (waterproofing),coatings,etc. • Fast Set-up,No Shrinkage Joint Backing:Joint depth should not 'r!kftz:n!, eP r- r?%- ice' exceed 5/8".An open cell backer rod Product meets all state and federal VOC > .�%:f.,�, regulations. `� > . , should be used to control joint depth. x �:,C'i. In shallow joints,a bond breaker tape r -r'.-c‘'`.!.?' should be installed to prevent three-point Basic Uses: eafr - -• „- . 3500 Roof Tille Adhesive/Sealant is contact. especially designed for the installation of Composition and Materials: roof tile,valley tile,wall tile,or broken 3500 is a one-part urethane sealant that Service and Application Temperatures: field tile.It remains flexible with no sag cures by reaction with atmospheric -40° F to 180°F(-40°C to 82°C) and has a 50-year durability rating. moisture. Adheres to masonry,concrete,sheet metal,brick,wood,mortar,and painted Grade:Gun grade consistency metal trim. • TECHNICAL DATA Typical Uncured Properties TooVWork Life 70 minutes Tack Free 90 minutes ASTM C 679 Cure Time(77°F) 1-1/2 to 3 days Varies w/relative humidity Flow,Sag,or Slump Nil ASTM C 639 Staining None ADHERES TO & SEALS: Typical Cured Properties o Clay Hardness(Shore A) 41 ASTM D 2240 Modulus @ 100%Elongation 65 psi o Slate Tensile Strength 301 psi ASTM D 412 a Concrete Adhesion in Peel >25 PIW ASTM C 794 Stain and Color Change None a Composite Tile Ozone Resistance Excellent Joint Movement ±25% o Masonry UV Resistance Good D Metal Trim Heat and Aging Good Temperature Resistance -40°F to 180°F a Mortar Elongation 850% ASTMD412 a Wood ►. Application and Tooling:Apply with 6. AVAILABILITY AND COST: ° Vinyl L es conventional caulking equipment, filling joint completely.Warm tubed Marketed throughout the U.S., temperature is below 40°F(4°C) for Canada,and in select foreign easier gunning.Dry tool with light markets.It is available from various construction material and industrial �' pressure immediately after applying. distributors.Cost and further technical Tooling time is 70 minutes.Tack free in data are availabe from your local 90 minutes.Cures completely in 1-1/2 Geocel Representative or from / .� to 3 days. Geocel's corporate offices. For best results as an adhesive,apply 7, UMITED WARRANTY: in a zig-zag pattern. Geocel Corporation warrants that the product is manufactured according to 8, MAINTENANCE: Painting:Paintable their published standards. The company guarantees for five years No maintenance should be required.If Cleaning:Uncured 3500 Roof Tile from the dale of manufacture that the sealant is damaged,remove bead Adhesive/Sealant may be easily 3500 Roof Tile Adhesive/Sealant will and reseal. removed from hands and tools with not crack due to normal expansion towels. Excess sealant should be dry and contraction and that it will not 9. TECHNICAL SERVICES: wiped from all surfaces and tools lose its adhesion or cohesion.Geocel Geocel representatives throughout while uncured.Cured sealant may be Corporation will,at its option,either the United States are available to removed with a sham blade. refund the purchase price of,or provide technical assistance. removed sealant is difficult NOTE:tprovide replacement for,that portion Geocel's in-house technical staff and Cured sealant without veryor damaging of the 3500 which fails to perform in laboratory facilities are equipped to alteringremov9 g accordance with this warranty.Such respond to specific requests for the surface to which it was applied. refund or replacement will constitute further information and/or Storage Life: One year the limit of Geocel's liability and applications testing. obligation for any such failure.Geocel Precautions:COMBUSTIBLE Corporation will not be liable or (during cure).Keep away from sparks obligated otherwise for any loss or THEORETICAL YIELD PER CARTRIDGE and flames.May cause respiratory or damage,arising directly or indirectly, Joint Size Linear Feet skin irritation. Do not breathe vapors. from this product,or the use or failure 1/4"x 1/4" 24.8 Use with ad uate ventilation and thereof,whether based on breach of warranty or negligence. 1/4"x3/8" 16.5 wear protective clothing.Call a 1/4"x 1/2" 12.4 physician at the first sign of labored 1/2"x 3/8" 8.7 breathing.In case of contact,wash 1/2"x 1/2" 6.2 eyes/skin with water immediately.In case of fire use water spray(fog), 3/4"x 1/2" 4.1 foam,or CO2. _ P.O.Bax 398 B ISO 9001 (800)34,IN 46515 020040 Geocel coryoralen 1005 Certified www.GeocelUSA.com •Fax(800)346-7099 - - www.GeocelUSAcom ]95590 1 2) x 6 6] 8 9 • PV Your Solution in Mounting Products Solar • H2O • Conduit • HVAC • Custom Composition Mount Specifications Quick Mount PV® is an all-in-one waterproof flashing and mount to anchor photovoltaic racking systems, solar thermal panels, air conditioning units, satellite dishes, or anything you may need to secure to a new or existing roof. It is made in the USA of all aluminum and includes stainless steel hardware.It works with all standard racks,installs seamlessly and saves labor by not need- ing to cut away any roofing,will out live galvanized 2 to 1, and is a better low-profile mount. Flat Washer 1"x 5/16" Q EPDM Rubber Washer 60 Durometer \ (2) Sealing Washer 3/4"x 5/16" • ,c Sealing Hex Nuts Hanger Bolt 5/16"x 6" a 5/16" 1-1/2" Machine, 1-1/2"Spacer, 3"Lag Mount& Flashing Aluminum Mount 2-1/4"I x 1-1/4"w x 1-1/4"h Flashing .05"thick For standard composition roofs: flashing is 12"x 12", mount is attached 3" off center \SH: Lao pull-out (withdrawal) capacities (lbs) in typical lumber Lag Bolt Specifications Specific 5/16"shaft 5/16"shaft gravity per 3" per 1" thread depth thread depth Douglas Fir,Larch .50 798 266 Douglas Fir,South .46 705 235 Engelmann Spruce,Lodgepolo Pine (MSR 1650 f 8 higher) .46 705 235 Hem,Fir .43 636 212 Hem, Fir.(North) .46 705 235 Southern Pine .55 921 307 Spruce,Pine,Fir .42 615 205 Spruce,Pine,Fir(E of 2 million psi and higher grades of MSR and MEL) ..50 798 266 Sources:Uniform Building Code;American Wood Council Notes: 1)Thread must be embedded in a rafter or other structural roof member. 2)Pull-out values incorporate a 1.6 safety factor recommended by the American Wood Council. 3)See IBC for required edge distances. 936 Detroit Ave Suite D, Concord, CA. 94518 Phone: (925)687-6686 Fax:(925)687-6689 Email: info@quickmountpv.com www.quickmountpv.com I of 4 Know Your Roof It is a good idea to do a thorough roof evaluation prior to your project installation.At this time you should do a layout on the roof confirming overything on the drawing will fit as it is intended.Any irregularities should be noted now,so that you can deal with them simply on install day.The quality of the roofng should be determined, so that any repairs or replacement can happen before or in conjunction with the installation.On a composition roof it is important to know as much as possible about: the manufacturer,the age of roof,the typo of substrata(plywood or oriented strand board(OSB]).the rafter size,the spacing and span,the age of roof structure,who roofed it,who built it,etc. Photos should be taken of all of the roof variables and associated with the job file for any future reference either short term or long.Typically the building owner can look in a file and find tho composition manufacturer. If not,take a piece to the roofing yard,they can usually recognize the maker and the rough vintage.It is then easy to obtain the written manufacturer's installation instructions for the roofing materials you are dealing with.The manufacturer's instructions will spell out exactly what docs and does not void the warranty of their roofing product.Most have a cause about roof temperature.This is commonly missed,but can easily be noted if you read the instructions. Officially,the roofing manufacturer's instructions supersede our instructions,as our product is weaving into theirs. It is also important to have their instructions in the job file,for any future reference.If the manufacturer cannot be found,there is obviously no warranty in place. On a roof that has a material and labor warranty in place(new roof),it is recommended to at least consult the roofor of record. Often the roofing contractor will void the labor portion of their warranty if another trade modifies their work. Give the roofing contractor the option of handling the roofing modifications.or at least give them the opportunity to inspect and approve the modifications you make. Thom will be fees to this roofer,but if it maintains the labor warranty it should be good money spent. Product Selection Product Includes The Composition Mount is intended to fit within most composition and wood shingle The units are sold in 12 packs.Each 12 pack includes the mounting hard- roof systems, but not all. Specifically it is sized to fit within a standard 5"to 5 112" ware and the mount with flashing to install 12 mounts,with written instruc- row or course. To confirm that the Comp Mount will match your roof, measure the tions. course exposure of your roof. The"exposed"surface course height should measure Alternative Attachment Methods no more than 5 3/4". If it turns out the roof tilos aro a non-standard size greater than 5 3/4",the alternative method is to use a Quick Mount Shake Mount Tho Composition Mount is intended to be attached into a lumber rafter. instead. In this case,follow the directions for the Quick Mount Mounts are usuallylaid out based on the location of the rafters. In some Shake Mount. (See Compostion Mount Instructional cases it is desired to place a mount where there is no rafter. In this case it Video at quit km ountpv.convtech.php,then--- is possible to place a block between rafters,then lag into the block. In the Shake Composition Video: case of metal rafters,lumber blocking the rafters is a solution, but should be done per the building's engineer of record. t---________s w lShared Rail& 5"Rule On a shared rail system,whore the mounts must be in an exact spot,it is important to make sure the unit is flashed properly. Normally the vortical High Definition Comp - Presidential placement is guided by the exposed front edge of the shingle. If(on a 5" exposure comp)the flashing is flush with this,then you have 5"of flashing Irregular surface-If the penetration lands in a low between two highs,it is best to shim over course 1,5"of flashing under course 2,and 2"of flashing under cows- the low under the flashing with extra asphalt to level out the surface. es 2 and 3. This is important because if there is a vertical joint in course 2 the water cannot find its way under the flashing because it extends undor Irregular tooth pattern - If the shingles have a tooth pattern wherein the bottom edge course 3.When the flashing must be shifted to catch a shared rail,it is ad- jogs up and down to give it a higher profile look, it is important to understand that the vised to shift the mount up the roof only,leaving loss flashing over course 1. excess shingle that hangs lower than the rust of the shingle is for looks only. The 5" and more flashing under course 3. If it is necesary to shift downward,it is rule starts at the top of the tooth. If a tooth interferes with the mount block,cut the tooth advised to move down a whole course and than shift up accordingly. off. q,OIMOUYt wSealants _ a It is important to put a compatible sealant into any and all holes drilled into C01w" —' -' '-'- a roof. We have been recommending Geocell 2300, but there aro many nppe�i 3` couast"tet �'- that are compatible with:asphalt,wood,aluminum,and stainless stool.In ckvasa,---v) �� l the freeze-thaw zones,it is important to follow the manufacturers'rules for a i000n:•_ • freeze-thaw conditions.JI_ How Many Mounts Per Module? IBC There are two questions that must be asked when adding anything to a roof. (� �y�f_ International .14,ia 1. Can the roof/building/foundation handle the additional load? ‘4% National Building CT(` 2. What is to keep the now load from blowing away? Roofing Code state Contractors Building It is assumed that a licensed solar installer can answer these questions. If he/she Association can't,he I she will need to find somebody that can. A licensed engineer is the easiest Code solution_ Some of the racking manufacturers have guides to calculating a code oomph- eQ Asphalt i ant install as well. Many variables must be considered and determined to complete the G Roofing 13 calculation. The sparing between mounts has the variables of:strength of rail,distance Manufacturer International (1 Q AHJ Residentialbetween parallel rails, mount,cantilever of modules over rails,pull out strength of slope Association Code of roof.height of roof,wind zone,roof type,structural integrety of roof framing,etc.Tho only values in the variables above that wo can provide is pull out strength and shear of H Authority mount.We provide structural test reports on all of our mounts as needed.You will need sheet Masala Having National to do the calculation of variables as you are the only one who knows them all. tun Air COMdioning Jurisdiction Fire 1. Contractors' Protection Q Further Resources National Association (L In the process of all the research we have done,we came up with whet we call the ,Ass«iatron OSHA Z "Wheel of Accountability". It is a graphical look at the many official entities that govern y International how waterproofing should be done. At our web site you can dick on any wedge of the Code wheal and get the code snippets that pertain to that entity's focus on roof penetrations. 't/ ,flcouncil Please don't hesitate to use it to your advantage.And of coursed you have any feed qyL re,rG, Underwriters LL back pro or con,let us have it. Take photos of your jobs using Quick Mount Products Laboratories and submit them to us at info@quickmauntpv.com,we'll put them up in our web gallery. F,9 Put Photo Gallery in the Subject line. UL 2 of 4 1 Block pivots on flashing 5/16" Nut with water-tight seal 5/16" Flat Washers Typical L-foot, 5/16" EPDM Rubber Washer not included 'l'''...."....... i.. 5/16" Nut _ 5/16" Sealing Washer l•U 11 Block I Thith•l■I 1 1/4" ' !II 'M!.............1 OH 111 5/16-18 x 6" Hanger Bolt �Ai III� a 0 1� A Compostion I/4'� IV ..— .. 1/2" OSB or V >-__.<1 Plywood 12" 21/4" ® V Rafter -L r - 3„ Scale 1:2 4 G TITLE: QM-PV-Comp - 5/16" COMMENTS FILE NAME Scale 1:5 0M5C3125_EXP DATE 8/08/08 Quick Mount PV"'' REVISION 2 Your_SOlut10l t Mounting-Products ' PROPERTY OF MOUNTI OF QUINT PV ' ALL RIGHTS OF DESIGN OR MENTION ARE RESERVED DRAWN BY A.B.K. I Solar • O • Conduit • !WAG • Custom