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12070191 CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 1044 BUBB RD CONTRACTOR:CAMPBELL FAMILY PERMIT NO: 12070191 ELECTRIC INC OWNER'S NA\IE: NGO VU Q AND TO'RANG K 352 GOLDEN LEAP Cf DATE ISSUED:07124/2012 OWNER'S 1'IIONE: 4082521252 TRACY.CA 95377 PHONE.NO:(209)814-3874 ❑ LICENSED CCONTRAC�I'OR'S DECLARATION BUILDING PERMIT INFO: BLDG r ELECT r PLUMB r t! License Clas. Lic. 6-1 S(0 r r IT MECH RESIDENTIAL COMRIERCIAL Contracts • - Date) 2L4/20/ I hereby HMI TO that I ant licensed under the provisions of Chapter 9 JOB DESCRIP'1'ION:ADD 40 AMP CIRCUIT AND RECEPTACLE TO INSTALL A (commencing with Section 7000)of Division 3 of the Business&Professions LEVEL 2 IiV CHARGING STATION WITHIN EXISTING GARAGE Code and that my license is in full force and effect. I hereby affirm under penalty of perjury one of the following two declarations: I have and will maintain a certificate of consent to self-insure for Worker's Compensation,as provided for by Section 3700 of the Labor Code,for the performance of the work for which this permit is issued. I have and will maintain Worker's Compensation Insurance,as provided for by Sq. Ft Floor Area: Valuation:$1500 Section 3700 of the Labor Code,for the performance of the work for which this permit is issued. AI'N Number:36204016.00 Occupancy'type: APPLICANT CERT'IFICA'TION ' I certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction,and hereby authorize representatives of this city to enter PERMIT EXPIRES IF WORK IS NOT STARTED upon the above mentioned property for inspection purposes. (We)agree to save indemnify and keep harmless the City of Cupertino against liabilities,judgments, WITHIN 180 DAYS OF PERMIT ISSUANCE OR costs,and expenses which may accrue against said City in consequence of the 180 DAYS FROM LAST CALLED INSPECTION. granting of this permit. Additionally,the applicant understands and will comply with all non-point source regulations per the Cupertino Municipal Code,Section ,( _ 9.18. I Issued by: . Jlr'/ T�+�� Date:7 a*/-2- Signatu Date`I(((17 L4'///20�?i 0 OWNER-BUILDER DECLARA'T'ION f RE-ROOFS: All roofs shall be inspected prior to any roofing material being installed.Ira roof is I hereby affirm that I am exempt front the Contractor's License Law for one of installed without first obtaining an inspection,I agree to remove all new materials for the following two reasons: inspection. I,as owner of the property,or my employees with wages as their sole comM1nsation, will do the work,and the structure is not intended or offered for sale(Sec.7044, Signature of Applicant: Date: Business&Professions Code) I,as owner of the property,am exclusively contracting with licensed contractors to construct the project(Sec.7044,Business&Professions Code). ALL ROOF COVERINGS TO BE CLASS"A"OR BEFI'ER 1 hereby affirm under penalty of perjury one of the following three declarations: HAZARDOUS MATERIALS DISCLOSURE I have and will maintain a Certificate ofConset to self-insure for Worker's I have read the hazardous materials requirements under Chapter 6.95 of the Compensation,as provided for by Section 3700 of the Labor Code,I'or the California Ilealth&Safety Code.Sections 25505.25533,and 25534. I will maintain performance of the work for which this permit is issued. compliance with the Cupertino Municipal Code.Chapter 9.12 and the Health& I have and will maintain Worker's Compensation Insurance,as provided for by. Safety Code.Section 25532(a)should 1 store or handle hazardous material. Section 3700 of the Labor Code,for the performance of the work for which this Additionally.should I use equipment or devices which emit hazardous air is issued. contaminants as defined by the Bay Area Air Quality Management Ditrict I will permitmaintain compliance with the Cupertino Municipal Code,Chapter 9.12 and the I certify that in the performance of the work for which this permit is issued,I shall health&Safety Code,Sections 25505,25533.and 25534. not employ any person in any manner so as to become subject to the Worker's Compensation laws of California. If,after making this certificate of exemption,I Q 0 auh '. d agent: _ / / /,� become subject to the Worker's Compensation provisions of the Labor Code,I must Date: fJ��l{L(J— forthwith comply with such provisions or this permit shall be deemed revoked. 't CONSTRUCTION LENDING AGENCY APPLICANT CER'TIFICA'TION I hereby affirm that there is a construction lending agency for the performance of work's I certify that I have read this application and state that the above information is for which this permit is issued(Sec.3097,Civ C.) correct.I agree to comply with all city and county ordinances and state laws relating Lender's Name to building construction,and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes.(We)agree to save Lender's Address indemnity and keep harmless the City of Cupertino against liabilities,judgments, costs,and expenses which may accrue against said City in consequence of the rutin of thispermit.Additionally,the applicant understands and will comply AItCI I I'I'I?CI"S DECLARATION granting PP with all non-point source regulations per the Cupertino Municipal Code,Section I understand my plans shall be used as public records. 9.18. Licensed Professional Signature Date CITY OF CUPERTINO FEE ESTIMATOR - BUILDING DIVISION ADDRESS: 1044 Bubb Road DATE: 07/24/2012 REVIEWED BY: Sean ..;fir +,. APN: BP#: *VALUATION: $1,500 *PERMIT TYPE: Building Permit PLAN CHECK TYPE: Alteration / Repair PRIMARY SFD or Duplex PENTAMA'PION SOLAR-RES USE: PERMIT TYPE: WORK Add 40 amp circuit and receptacle to install a level 2 EV charging station within existing garage. SCOPE 4 Mech. Plan Check Plumb. Plan Cheek Elea.Plan Check J Mech.Permit Fee: Plumb.Permit Fee: Elect.Permit Fee: Other S1ech..Insp. Other Plumb Insp. Other Elec.Insp. I I Mech.Imp.Fee: Plumb. Imp.Fee: Elec.Insp.Fee: NOTE: This estimate does not include fees due to other Departments(i.e. Planning, Public IYorks, Fire,Sanitary Sewer District,School District,etc.). These fees are based on the prelintinarr infonuation available and are on/v an estimate. Contact the Dept for adrin 7 info. FEE ITEMS[Fee Resolution 11-053 EJI' 7/i/11) FEE QTY/FEE MISC ITEMS Plan Check Fee: $0.00 I 1 I # Alternative Energy System Suppl. PC Fee: 0 Reg. 0 OT 0.0 hrs $0.00 $102.00 ICHRGSTA EV Charging Station PME Plan Check: $0.00 Permit Fee: $0.00 Suppl. Insp. Fee) Reg. a OT 0.0 J hrs $0.00 PME Unit Fee: $0.00 PME Permit Fee: $0.00 Construction Tax: Administrative Fee: 0 Work Without Permit? O Yes ® No $0.00 0 Advanced Planning Fee: $0.00 Select a Non-Residential 0 Travel Documentation Fees: Building or Structure Q Strong Motion Fee: IBSE/SMICR $0.50 Select an Administrative Item 13Idg Stds Commission Fee: IBCBSC $1.00 SUBTOTALS: $1.50 $102.00 TOTAL FEE: $103.50 Revised: 07/01/2012 ALTERNATIVE ENERGY PERMITAE APPLICATION COMMUNITY DEVELOPMENT DEPARTMENT• BUILDING DIVISION .J„ . 10300 TORRE AVENUE• CUPERTINO, CA 95014-3255 CUPERTINO (408)777-3228• FAX(408)777-3333• buildinq(Dhcupertinoor'q PROJECT ADDRESS 1 (x-1- 'f 50 6 3 ��b APN b iY OWNER NAME \ 1 \..) Lt., 1 E JJ,1 t J • ^"ONE 1 25 7__ I E-MAIL `u STREET ADDREftcH\l/ \�6u 66 �l on STATE,ZIPcu rCIC- 1�V Pr_(]fr[ lO I FAX CONTACT NAME// / PHONE E-MAIL STREET ADDRESS 73CONTRACTOR STATE. ZIP I FAX • ❑OWNER ❑ OWNER-BUILDER 0 OWNER AGENT CONTRACTOR ❑CONTRACTOR AGENT 0 ARCHITECT 0 ENGINEER 0 DEVELOPER 0 TENANT CONTRACTOR NAME / I LICENSE NUMBEIC/�/ �(�/^ LICENS7y,QE I BUS,LIC/I q�C G N A�'Y N E- AIL O l0 j)") l�llC��"EnFAX -1 D )( c� + r3Eu EAMtLV etecr aikfieuzoly-rcz_uect ( LADmLt l 1.EAv_, (....c. ACL% I 6. c3 5-3-1 7 PTL ARCHITECT/ENGINEER NAME Az/ALICENSE NUMBER I BUS.LIC H COMPANY NAME I E-MAIL I FAX STREET ADDRESS I CITY,STATE,ZIP I PHONE USE OF - SFD or Duplex 0 Multi-Family PROJECT IN WILDLAND PROJECT IN STRUCTURE: Commercial URBAN INTERFACE AREA 0 Yes 0 No FLOOD ZONE 0 Yes 0 No ❑SOLAR PANELS ELECTRIC VEHICLE CHARGING STATION 0 SOLAR WATER HEATING 0 OTHER: FOR SOAR PANE'S: NUMBER OF PANELS/UNITS: b KILOWATTS: - -s - TOTAL VALUATIC4ST DESCRIPTION OF WORK ADD 4n AM^ " I p_cu (� - CE 7 fI C k I NJ S'C-/ .U... l ,1%-\r e L 2 E V cU th1 Nei STd'C•(or•). ',RECEIVED BY::5 ^, • By my signature below,I certify to each of the following: I am the property owner or authorized agent to act on the property owner's behalf. I have read this application and the information I have provided is .rr.ct. I have re the Description of Work and verify it is accurate. I agree to comply with all applicable local o buil ordinances and state laws relating ton true on. I h ize representatives of Cupertino to enter the. 2-tabov�-idennitifid property for inspection purposes. Signature of Applicant/Agent: 'it Date: 1 2©f 7, SUPPLEMIEN . - NFORMIA' ON REQUIRED OFFICE USE ONLY OVER THE COUNTER a. JJ, F• ❑: EXPRESS '1 V 0 STANDARD a V ❑-b000R P VApp_20 I 2.doc revised 06/20/12 • _. • _ r., . . .. ' - n . .. , . . . . • . . . ..,., . . .. . ...‘ . .,. . . . L• evel all Mount Charger iInstInstallation Manual ^-• � ' B]E CEIVED i pelih^x • • i� JUL 2 4 2012 „. - r-- • c 4�, BY;. --., 7. 5' t2 e: ': _ COMMUNITY DEVELOPMENT DEPARTMENT , �;F ' • - ' BUILDING DIVISION-CUPERTINO - ' APPROVED '•? Thie set of plans and-specifications MUST be kept at the . 0-1 - ;' ;. ' job site during construction. It is unlawful to make any 'r`' ,�.- r +_ - ichanges'oralterations on same,or to deviate . ::an therefrom,without approval from the Building Official. - The stamping of this plan'and specifications SHALL NOT .. be held to permit or to be an approval of the violation ' of any provisions of eny city Ordinance or State'Law. Br _ N f7rTG/ ' . DATE 7' diet' -/v PERMITQ • NO. �8e // 70� ,. t . . • - Simply Smart. :_t:- F�9C� • . b n.k Intelligent EV solutions • Contents • • IMPORTANT SAFETY INSTRUCTIONS 3 • Federal. Communications Commission (FCC) Statement 5 Guidelines and specifications - 6 Applicable codes and standards 6' Installer/contractor notes 6 Customer responsibility ' 7 . Tools required for installation 7 Meters 7 • Hand tools 7 • Installer-supplied.items 7 • Charger features and specifications • 7. Features 7 Specifications 8 Charger layout 9 Installation 10 Shipping box contents 1.0 Charger housing assembly and cord reel • 12 Charger housing installation 13 Cord reel 'installation 15 Connecting power to the charger 18 Input power 18 Connecting the charger 18 Calibrating the blink touch screen 22 • • MOO L2 R WMv1.1 2 blinkIntelligent EV solutions • IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Before using the blink charging system, read all of these instructions, as well as the WARNING and CAUTION markings in this document, on the charger, and on your vehicle. . • Consult-the following symbols and related.instructions for the actions necessary to avoid hazards. • EA WARNING: Used when there is a risk of personal injury EA WARNING: RISK OF ELECTRIC SHOCK— Used when there is a risk of electric shock. ® WARNING: RISK OF FIRE — Used when there is.a risk of fire CAUTION: Used when there is a risk of damage to the equipment • WARNING:.RISK OF ELECTRIC SHOCK When using electric products, basic precautions should always be followed, including the • following: a. Read all the instructions before using this product. b. This device should be supervised when used around children. c. Do not put fingers into the electric vehicle connector. d. Do not use this product if the flexible power cord or EV cable are frayed, have broken insulation, or any other signs of damage. e. Do not use this product if the enclosure or the EV connector are broken, cracked, open, or show any other indication of damage. f. MODEL WE-30K/48K GROUNDING INSTRUCTIONS: (Cordconnected models) This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. Thisproduct is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. • •IM0001_L2_R_WMv 1.1 3 • • • b . • . . Intelligent EV solutions • • .WARNING: RISK'OF ELECTRIC.SHOCK , Improper connection of the equipment-grounding conductor is able to result in;a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as ' ' - to whether the product is properly grounded:Do not modify the plug providedlwith the product— if it will not fit the outlet, have a proper:outlet installed by a qualified electrician: • g. MODEL WE-30C/48C GROUNDING INSTRUCTIONS: (Permanently connected Model) This product must be connected to a grounded, metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors • and connected to the equipment grounding terminal or lead on the product. WARNING: RISK OF ELECTRIC SHOCK • Do not touch live electrical parts. • • Properly install and ground this equipment according to this installation manual and national, state and local codes. • Incorrect connections will cause electric shock. • ' • Disconnect input power before installing or servicing the equipment. WARNING: Models WE-30K/48K — Indoor use only' . Cord-connected models models of this equipment are intended for indoor use only: - WARNING: This equipment is intended only for charging vehicles that do not require ventilation during charging. Please refer to your vehicle's owner's manual to determine its ventilation requirements. . ® WARNING: RISK OF FIRE To reduce the risk of fire, follow these installation guidelines. • Install charger on a wall constructed of material resistant to combustion. • A typical example of material resistant to combustion is plasterboard (drywall) over wood framing. Other examples of materials resistant to combustion include brick, concrete, or metal. • CAUTION: Incorrect connection will cause damage to charger. • For permanently-connected installations, use wire size and temperature rating as' • required by local code. Ground charger properly using equipment ground lug. Refer to the label in charger housing identifying service wiring terminal connections. • For cord-connected installations, use cord set supplied with the unit only. Use only NEMA 6-50R receptacle for cord connection. IM0001 L2 R WMv1.1 4 • Intelligent EV solutions • 13 Ink . Federal Communications Commission (FCC) Statement • • NOTE: This equipment has been tested and found to comply with the limits for a Class B digital . device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable • protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and'used in accordance with these • instructions, may cause harmful interference to radio communications. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • • Reorient or relocate the antenna. • Increase the separation between the equipment and the receiver. • Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. • • Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: 1 . This device may not cause harmful interference, and • 2. This device must accept any interference received, including interference that may cause undesired operation. • • • • • • iMnnm 19 P WMv1 1 a Intelligent EV solutions b Inlc • . Guidelines- and specifications• . • This Installation Manual describes how to properly install Blink Model WE-30C/K•and WE-48C/K Electric Vehicle Supply Equipment (EVSE), referred to as.the "charger" throughout this document. Applicable codes and standards • The installer or contractor is responsible for obtaining and becoming familiar with the following publications. Installer or contractor work and materials shall comply with the local.municipality's currently adopted versions'of: • National Electric Code • Municipal, county and state building codes and standards • Occupational Safety and Health Administration (OSHA) . Uniform Building'Code • • Other relevant codes and standards that apply to the installation of structural components and electrical equipment Installer/contractor notes • The installer or contractor selected to install the blink Model WE-30C/K and WE-48C/K chargers, including electrical connections, shall conform to the following general notes: • • • Installation shall be performed as described in the electrical plans and approved drawings. • • All work shall comply with the latest adopted edition of the National Electric Code and Building Code. • Labor and materials not specifically described, which are incidental to installations and without which a satisfactory job cannot reasonably be completed,•are a part of this installation work. • All materials used in the installation shall be hew.and UL listed and labeled where. required. • The installation of AC power circuits and circuit disconnects are not included in this work. Such work must be performed by a certified electrical contractor. • It shall be the installer's or contractor's responsibility to carefully read this entire guide and associated drawings and sketches to determine his/her responsibilities. Failure to do so shall not release the installer or contractor from doing thework in complete accordance with this document. IM0001 12 R WMv1.1 '6 Intelligent EV solutions I °r'i Ic • • . • .During performance of the work and after all requirements of this installation manual and associated details are fully completed, ECOtality NA and/or the customer shall have the • option to inspect the work. • • • The installer or contractor shall not modify o?otherwise alter charging equipment other • than specifically authorized by.these installation instructions. Unauthorized modification to the charging equipment will void the manufacturer's warranty. • Customer responsibility. The customer is responsible for contracting with a certified electrical contractor to perform all electrical work, including connections at the charger, supply circuit and main.service panel. Tools required for installation Meters • Current Clamp Meter (with 600 A MAX AC/DC) (Recommend: Fluke® 336) • Digital Multimeter (1000V MAX DC/AC) (Recommend: Fluke® 87V) Hand tools • Drill bit, 3/16 inch • _ • Hammer - • Pencil/marker • Slotted and TORR®-head screwdrivers • Wrench, 10 mm • Torque wrench (reference) Installer-supplied items • Service wiring to charger • Conduit and fittings (1-inch trade size), except for cord-connected units Charger features- and specifications . Features (. • Charge-circuit interruption device (CCID20) • Ground monitoring circuit • • Nuisance-tripping avoidande and auto"reclosure • Cold load pickup (randomized auto-restartiollowing power outage) • Certified energy and demand metering 1Mnnn1 19 12 WMv1 1 7 Intelligent EV solutions •^•h - • Wireless IEEE 802.11g • LAN capable • ' Web-based bi-directional data flow • Cord management system" • Power cord for connection to NEMA 6-50R.receptacle (WE-30K and WE-48K only) Specifications • • Model. • E-30C/K �' WE-48C/K Input Voltage 208-240 VAC +/-10% (120 VAC to GND)- Input Phase Single (3-wire) Frequency 60 Hz Input Current 30 Amps (maximum); 48 Amps (maximum); configurable to 12A, 16A, or 24A configurable to 12A; 16A, 24A, or 30A 40 Amps; Available settings: ' 48 Amp's; Available settings: Breaker iiFe 15A, 20A, 30A, or 40A"" 15k 20A,'30A, 40A, or 60A. Output Voltage 208-240 VAC +/-10% Output Phase Single ° ••- Pilot SAE J 1772TM compliont • Connector/Cable SAE J 1772TM compliant; UL-rated at 30A maximum Cord Length (output) - 18 feet (approximate) Cord Length (input) • 1 foot (WE-30K and WE-48K only) • • • Exterior Dimensions Charger assembly: 18" wide x 22" high x 5-9/16" deep Cord reel: 18" diameter Temperature Rating -22 °F (-30 °C) to +122 °F (+50 °C) • Enclosure NEMA type 3R sun- and heat-resistant Mounting • Wall mount . '. • • IM0001 L2 R WMv1.1 • 8 • Intellig ent EV solutions ... . . .. .. .. . k 9 • . Charger layout • The charger assembly should be mounted on the wall in close proximity to the vehicle stall and at a location where the 18-foot charger cord can be easily connected to the vehicle charging port . without the cord stretching taut or presenting a trip hazard. The charger assembly must be mounted at a height (minimum 18 inches [460 mm] above floor) where the panel display can be easily seen and monitored by the operator. A height of 60 inches (152 cm) to the center of the display is suggested. The cord reel can be mounted below or in another location near the charger assembly that best accommodates the user's preferences and comfort. The charger assembly and cord reel may be installed on adjacent walls'(corner. mounted). For cord-connected chargers (models WE-30K and WE-48K), there must be sufficient space allowed between the charger assembly and mounting of the'cord reel for installation of the 6-50R receptacle. - ® WARNING: RISK OF-FIRE: This equipment has arcing or sparking parts that must not-,- be exposed to flammable vapors. This equipment must be located at least 18 inches (460 mm) above th'b floor. SUGGESTED . _ a.F. - HEIGHTTO DISPLAY _ LAG BOLTS .` ` :,' ' -,e,drib-sot t • ;tip . k � 1 - 6-60R_� 111, RECEPTACLE 1_i 60" 4' 63-3/4" (REF) gar A.0,,, _. LAG BOLTS - . I I • (UPPER) - • P 36-3/4" (REF) MINIMUM CLEARANCE TO FLOOR - 1J8�" w v Figure 1 — Charger Installations, Typical IM0001 1.2 R WMv1.1 0 1 . ie. riIntelligent EV solutions fl. " "-' , .. ..._ „ , .. . . .. . . _ _. . ., .. __ .._. _ . . Installation ® WARNING: RISK OF FIRE .: • To reduce the risk of fire, install charger on a wall constructed of a material'resistant to combustion such as plasterboard (drywall) over studs, 16 inches on center. The charger kit supports installation of the charger assembly over a wood-framed wall (studs'oh 16-inch centers) with or without plasterboard (drywall) covering:;If the assembly into be installed on a brick or concrete wall, anchors (not supplied) of an appropriate size-suitable for the 1/4- -inch lag screws and wall material must be used. WARNING: Suitable wall anchors (not supplied) for brick or concrete walls must withstand a pull-out force of 80 lb (36 kg) per anchor, without darriaging the wall mounting. Shipping box contents a. . ,�jy[4 R -fin a. ' M � 4u�J'� J.. � ^r stv }.� Y t �frS�. [G. n ICY.i.E. . er r . 8 t ' . oers',fiztwk__� � tit n-, EA •S, J Y .- • � -/"."The.-:, y E 1, - . . 1 . Cord reel 4. Charger housing assembly (with 18-foot 2. Cord reel cover charger cord) • 3. Cord reel cleat 5. Hardware packet Figure 2 — Shipping Box Contents . IM0001 1.2 R WMv1.1 - 10 • • • Y:• Intelligent EV solutions f'lI(. • The charger is shipped in an over-pack box containing two cartons, one with the charger housing assembly and the second with the cord reel. • The top carton in the over-pack box contains the cord reel mounting cleat, the cord reel and cord reel cover. • The bottom carton contains the charger housing assembly (with 18-foot charger cord) and hardware packet. The 18-foot charger cord is attached at the bottom right of the charger • housing assembly. In-addition, the cord-connetted (models WE-30K and WE-48K) will also have a 1-foot power cord attached at the bottom left of the assembly (not shown).. • Contents of the hardware packet include: - • o P/N 11-031-0564 — 1/4-inch hex-head lag screws (qty. 8) o P/N 11-452-0163 —• 1/4-inch washers (qty. 8) • o P/N 1 1-356-0273 — M6 x 20 hex-head bolts (qty. 3) • 1 ti, P4' • • ti. • Figure 3 — Hardware Packet Contents' . - -M1 • • • • IM0001_12_R_VJMv 1.1 11, . bi . k Intelligent EV solutions • Charger housing assembly and cord reel 11 i fif p� t 3. ou; , nl�^^ t ( r I rI.t .Fe z-: 7.p11, , n --,....:',...C-7 . 2 1 - jr 0 it 4. )�4.. 'a �, J -.- '' • o z:, 0 0• , . m r*,{ 0 1-, � . V '5, ...‘ 1 [ G } a a 5 P "2i , �i 3 6101r4�j i' 5 IIVJJ . • Figure 4 — Charger Housing Assembly and Cord Reel . Item # Part Number Description Qty 1 11-357-0277 Torx-head screw (T30) 2 - 2 20-030-0001 Bezel 1 - 3 11-356-0273 M6 x 20 hex-head bolt 8 4 20-180-0001 Charger housing cover F 5 11-031-0564 1/4-inch lag screw 8 6 11-452-0163 1/4-inch washer 8 7 20-180-0001 Charger unit and base 1 IM0001_L2_R_WMv1.1 - 12 bunkIntelligent EV solutions . Item # Part Number Description • Qty . 8 09-068-0001 Output cord (part of charger unit) (not shown) • 1 9 20-071-0001 Cord reel cover 1 10 20-043-0001 Cord reel • 1 11 20-349-0001 Card:reel cleat 1 12 — Power cord (part of WE-30K &WE-48K charger units ONLY) (not shown) 1 • Charger housing installation • 1 . Open the charger shipping box and remove the two cartons containing the cord reel and the . charger assembly: Unpack the cartons and lay out the contents (the two cartons are attached by the charging cord; DO NOT allow excess strain on the cord). Check for all contents as listed in Section 4.1, Shipping Box Contents. . 2. With the charger assembly set flat on'a work table, remove the two Torx-hedd ''sc• rews at the bottom of the charger assembly. Carefully pull up on the bezel to remove the bezel from the housing cover. Pull at the top of the bezel to disengage the two pins from the grommets in the base plate. 3. Choose an appropriate place on a wall for mounting the charger housing assembly. Refer to Section 3, Charger Layout, for guidelines in locating the charger.assembly and cord reel. 4. Locate and mark the centers-of two studs in the mounting area if the assembly is being mounted on a typical wood-framed wall. (Omit this step if the charger assembly is being mounted on a brick or concrete wall and wall anchors are being used.) 5. Place the charger housing assembly in the desired location on the wall with the mounting holes in the base over the marked studs, if applicable. Make sure the charger housing • assembly is positioned level and plumb. Note: For cord-connected chargers (models WE-30K and WE-48K), space must be allowed for installation of a receptacle below the charger assembly when mounting the assembly and the- cord reel (refer to Figure 5 for recommended mounting dimensions). A corded unit requires a NEMA 6-50R receptacle mounted in a metal 55 deep box. Make sure to orient the receptacle as shown in Figure 5. • • IM0001_1.2_R_WMv 1.1 13 bi .nk intelligent EV-solutions • • I I I-4-----WALL STUDS-0-1 3 '" MARK s - fa. HOLES 22 g?' a r' $ s+ ]E (4 LOCATIONS) ,.. 1• 11 64"TO FLOOR '' , " RECOMMENDED - 'v'+, ? x z' 1 �. NEMA 6-50R MOUNTED IN A 0 5S DEEP BOX y o (METAL ONLY), CENTERED ON STUD Figure 5 — Charger Assembly Installation • 6. Using the housing assembly as a template, mark the centers of the four mounting holes and remove the housing assembly from the wall. • IM0001_12_R_WMv 1.1 14 • • blank • Intelligent EV solutions t ._ 7. Using a 3/16-inch drill bit, drill a pilot hole for each of the lmounting holes (wood-framed wall). For brick or concrete walls, metal anchors must be placed in the wall. Follow the ' manufacturer's installation instructions for wall anchors that provide a minimum pull-out force of 80 lbs (36 kg) per anchor; install four anchors. 8. Place the charger housing assembly back in position on the wall and install four 1/4-inch lag screws with washers (Items 5 and 6, Figure 4) to secure the housing 'assembly in place. Tighten the screws enough to remove any gaps between the wall, housing'base plate, washer and screw head. . • NOTE: If there are irregularities in the wall surface, it may be necessary to place a shim behind one or more of the mounting holes to avoid distorting the charger housing base plate. • WARNING: All four lag screws (and anchors, if applicable) must be-installed to prevent the charger assembly from pulling out of the wall. r - • CAUTION: Do not over-tighten the lag screws when mounting the charger housing assembly on the wall. Over-tightening can deform and damage the housing base 'plate. • Cord reel installation • • • 1 . Choose an appropriate place on the wall for mounting the cord reel assembly. This can be below or to either side of the charger assembly. 2. Locate and mark the centers of two studs in the mounting area, if applicable. (Omit this step if the charger assembly is being mounted on a brick or concrete wall and wall anchors are being used.) 3. Place the cord reel cleat (Item 11 , Figure 4) in the desired location'on the wall with the mounting holes in the cleat over the marked studs, if applicable. 4. Using the cleat as a template, mark the centers of the four mounting holes and remove the cleat from the Wall. . . 5. Using a 3/16-inch drill bit, drill a pilot hole for each of the mounting holes (wood-framed wall). For brick or concrete walls, metal anchors must be placed in the wall. Follow the manufacturer's installation instructions for wall anchors that provide a minimum pull-out force of 80 lbs (36 kg); install four anchors. • • 6. Place the cleat back in position on the wall and install four 1/4-inch lag screws with washers (Items 5 and 6, Figure 4) to secure the cleat in place. Tighten the screws enough to remove any gaps between the wall, cleat, washer and•screw head. CAUTION: Do not over-tighten the lag screws when mounting-the Cord Reel Cleat on the wall. Over-tightening can deform and damage the cleat. • IM0001_L2_R_WMv1.1 • 15 Intelligent EV solutions blhk I-.4---WALL STUDS $1 r,,, _,,,.jt: . I I 1 1 . 1 %(f= vz•i Y • a, 4. ' E Yids I MARK I E - I HOLES - -I �,> . :.'M • W ry (4 LOCATIONS/ aq' Y; Figure 6 — Cord Reel Installation • NOTE: If there are irregularities in the wallsurface, it may be necessary to place a shim behind • • one or more of the mounting.holes to avoid distorting the cleat. 4 - 7. Place the cord reel'in position on the cleat. Using a socket wrench with,extension,,install three M6 hex-headbolts (Item-3, Figure 4) to attach the reel to the cleat. Tighten tlie'bolts to 3538 • in-lb (4.0-4.3 Nm). - 8. Align tabs on the cover with the seven slots in the cord reel dnd firmly push in on the cover to • attach it to the cord reel. The tabs will snap into place to secure the cover. TAB . > _ .fir.. 1{ g. �_' 2a 1I �._ r Vii^ • ', tit. '^a ,�A.,,,,,-.. ., ,-. ' R� r c f.7.2;1.,...,.-.,z > v` 5 !e -• 4,i �.;- • Figure 7 — Cord Reel Cover Installation • - IM0001. 1.2 It WMv1.1 1b • Intelligent EV solutions • Ink• . 'n1 = e s • Note: The cover may be removed by inserting a small screwdriver blade into the slot from the inner side of the reel rim to release'each tab; • 9. Wrap the charging cord around the cord'reel and place the vehicle'connector end in the holder at,tlie center of the reel. DO NOT force the connector strain relief past the cord retention fingers on the reel. Lift the'connector up and into the reel so that only the cordpasses between the retention fingers. . • tk it• •r..y ffYt . i 3 .`R+ r i.4w" i' t •t'r- 1 Y:%• e YuY�i t ' - LIFT CLEAR • RETENTIONON R FINGERS *41.. WHEN WHEN REMOVING VEHICLE CONNECTOR OR REPLACING SEATED IN REEL CONNECTOR IN REEL . • • • Figure 8 — Cord Reel Vehicle Connector • • • • • • • • IM0001 L2 R WMv 1.1 17 • • Intelligent EV solutions Connecting power to, the charger. Input power IMPORTANT: Electrical power to the charger must be installed by a certified electrical contractor who is familiar with local codes and standards that apply to the installation of structural components and electrical equipment. Minimum size and color-coding requirements must be in accordance with any applicable state or local code, and the National Electrical Code. • Voltage/Phase , 208-240 VAC/1 phase (120 VACto GND). - Rated Current 30 Amps (maximum);.12A,,16A and 24A available (WE-30C/K) 48 Arnps,(maximum); 12A, 16A, 24A and,30A available (WE-48C/K) Circuit Rating 40.Amps _seftings at 15A, 20A and.30A gvailable Connecting the`charger,, • .q h A WARNING: RISK OF ELECTRIC SHOCK - • Verify that electrical power to the charger input power wiring'is disconnected. Electric shock can kill! NOTE: The following procedure covers the installation of a charger that is being hard-wired to the main service panel. This procedure does not apply to the optional cord-connected wall-mount chargers. The cord-connected chargers "require the installation of a NEMA 6-50R receptacle in close proximity to the charger housing assembly. For these installations, insert the power cord into the 6-50R receptacle and perform the "Charger Start-Up Test" following the procedure in the 45- 293-0001 manual. • • IAAl1l1/11 17 D \A/10t..1-1 10 • Intelligent EV solutions I k ... . . . . - .. ••c :. To connect the charger to the power supply: - 1 . Remove five M6 hex-head bolts-(Iternt3, Figure 4); then, remove.the.charger'housing cover - from the charger assembly. DO NOT remove the four lag screws securing the charger base to the wall. • gi 6 4:9.1::, u54r Z 6,-"V {. 11 • .v. 1 .n., iv 4.. . 999 PC:-:, i',-;,..i . . ger----k 15;1.r :rrtl tarty''"!•Z-i' 4-'4,\! k 7 #. ge > r._' 11 Vis# _ { 'r zt ? 3 •� Figure 9 — Housing Cover Removal 2: Slide a 1-inch trade-size fitting (not provided), appropriate to the conduit type used, over the - end of the service wiring. • IM000 1_12_R_WMv 1.1 . . 19 • • • • • Intelligent EV solutions I ii 9 • k . • r , 4 1 t_ raM 4 • yy i. ., Sot atqiat ; . GROUND y Y _ SUPPLY . , . -� TERMINAL CONDUCTOR ' ? , .> KNOCKOUT •‘44,move % " a . FUSE • z,�a, t _�-m. BLOCK •9 • ah - • Figure 10 — Supply Circuit Port • 3. Insert the supply circuit conductors through the knockout-in the metal housing bracket: Pull, enough wiring through to allow for connection to the knockout and ground terminals. :: 4. Position the 1-inch fitting in the knockout and secure in:place using a;metal lock ring. . - , ' Use Copper Conductor Only • • - • j O Service Ground Terminal • • L1 m 0 Supply Terminal Torque Wiring U0 10 Terminal Block Service Wire 18 in-lb Terminal Service • Ground 35 in-lb Lug t Figure 11 — Service Wiring Terminals • IAA/1/1/11 i o D WAA,.1 1 qn i"i Intelligent EV solutions bi • • . . CAUTION: Be careful to not disturb factory wiring when making supply circuit wiring connections within the charger housing. • • 5. Connect the AC supply conductors (L1 and12) to the'upper two terminals in the terminal block (Figure 1 1) at the lower left;of`the'charge&:• • • . 6. Connect the ground wire to the serviceiground terminal(Figu-re 1 1) at the lower right of the. charger. . 7. Remove and discard the protective:film on the.display, ' ' • 8._ With the service wiring comple,place the housing cover in position on the charger assembly and install five M6 hex-head:bolt"s:(Item 3Figure.4) to secure the cover in place. Tighten the bolts to 35-38 in-lb (4.0-4,3 Nin)... • •• . • 9. Align the pins at the top of the bezel with'the two grommets-in the charger base plate and seat the bezel over the housing cover. • • s ti. t: • • y 1' I • } • • 4 L V y,t-_ 4.1) ,•. • ti• ' A4%. :rn. lc � 2 • • Figure 12 — Bezel Installation 10.Install two Torx-head screws (Item 1, Figure 4) at bottom to secure the bezel to the charger housing. . . IM0001 12 R WMv1.1 • 21 ...• •• k Intelligent EV solutions • I i 11 .Perform a "Charger Start-Up Test" following the procedure in the 45-293-0001 manual. y.•T• ..::J .. - • • " F INSTALL SEALTHROUGH ' LUG AT COMPLETION ' OF INSTALLATION • • Figure 13 — Security Seal'', .• • 12.When the test is successfully completed and if required, install a security seal (not provided)at the bottom of the housing cover. - " Calibrating the blink touch screen • The first time you start up the blink charging system, a calibration screen appears, with a small plus sign (+) appears in one corner. • • To calibrate the touch screen: 1 . Touch the plus sign (+). A plus sign (+) appears in the next corner. 2. Touch the plus sign (+) and repeat three more times as the plus sign moves to the next two • corners and then to the center of the screen. 3. A circle (0) appears in one corner. Touch the circle. Repeat this step three times as the circle moves to each corner. • • • • IAA/1/1/11 Io D \ninn,41 1 nn Intelligent EV solutionsI fl Ing k 4. A Calibration Complete message appears in the center of the screen. Touch this message to continue. • The Welcome to blink screen appears. . Welcome to • Configure Your Device. ICharge,Now: See the blink Level2 Wall Charger Owner's Manua/to learn how to configure and use the blink charging system. • IM0001_L2_R_WMv 1.1 23 • I ® Intelligent EV solutions ii Index C T Calibrate touch screen • 22 Touch screen calibrate • 22 E • Electric shock 3 V Ventilation • 4 S Safety instructions 3 W Warnings - 3 • • • IM0001 L2 R WMv1.1 14