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10080193CITY OF CUPERTINO BUILDING PERMIT I BUILDING ADDRESS: 10103 BYRNE AVE OWNER'S NAME: C GARY AND DORIS HUANG IER'S PHONE: 4086611385 ❑ LICENSED CONTRACTOR'S DECLARATION License Class Lic. # Contractor Date 1 hereby affirm that 1 am licensed under the provisions of Chapter 9 (commencing with Section 7000) of Division 3 of the Business & Professions Code and that my license is in full force and effect. 1 hereby affirm under penalty of perjury one of the following two declarations: 1 have and will maintain a certificate of consent to self -insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I have and will maintain Worker's Compensation Insurance, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. APPLICANT CERTIFICATION 1 certify that 1 have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction, and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes. (We) agree to save indemnify and keep harmless the City of Cupertino against liabilities, judgments, costs, and expenses which may accrue against said City in consequence of the granting of this permit. Additionally, the applicant understands and will comply with all non -point source regulations per the Cupertino Municipal Code, Section 9.18. Signature Date OWNER -BUILDER DECLARATION ?hereby affirm that 1 am exempt from the Contractor's License Law for one of the following two reasons: I, as owner of the property, or my employees with wages as their sole compensation, will do the work, and the structure is not intended or offered for sale (Sec.7044, Business & Professions Code) 1, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec.7044, Business & Professions Code). e r- - ' 1 hereby affirm under penalty of perjury one of the following three declarations: I have and will maintain a Certificate of Consent to self -insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I have and will maintain Worker's Compensation Insurance, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Worker's Compensation laws of California. If, after making this certificate of exemption, I become subject to the Worker's Compensation provisions of the Labor Code, I must forthwith comply with such provisions or this permit shall be deemed revok' APPLICANT CERTIFICATION (�'�� 1 certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction, and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes. (We) agree to save indemnify and keep harmless the City of Cupertino against liabilities, judgments, -,, and expenses which may accrue against said City in consequence of the .ing of this permit. Additi nally, the applicant understands and will comply with all non -point s a/ I ions er the Cupertino Municipal Code, Section 9.18. Cionah�re�' O nate� V// D CONTRACTOR: C GARY'AND DORIS PERMIT NO: 10080193 HUAT IG 10103 BYRNE AVE DATE ISSUED: 08/26/2010 CUPE RTINO, CA 95014 PHONE NO: BUILDING PERMIT INFO: BLDG r ELECT r PLUMB MECH r RESIDENTIAL I— r COMMERCIAL JOB DESCRIPTION: INSTALL A SOLAR THERMAL WATER SYSTEM AND REPL. WE WATER HEATER Sq. Fi Floor Area: Valuation: $8500 APN Vumber: 35711006.00 Occupancy Type: PERMIT EXPIRES IF WORK IS NOT STARTED WITHIN 180 DAYS OF PERMIT ISSUANCE OR 180 DAYS FROM LAST CALLED INSPECTION. Issued by; ,-_ i� Date: RE -ROOFS: All roifs shall be inspected prior to any roofing material being installed. If a roof is installed without first obtaining an inspection, 1 agree to remove all new materials for inspe< tion. Signa ure of Applicant:_ Date: ALL ROOF COVERINGS TO BE CLASS "A" OR BETTER HAZARDOUS MATERIALS DISCLOSURE I hav : read the hazardous, materials requirements under Chapter 6.95 of the Calif,rrnia Health & Safety' Code, Sections 25505, 25533, and 25534. I will maintain compliance with the Cupertino Municipal Code, Chapter 9.12 and the Health & Safet.( Code, Section 25532(a) should I store or handle hazardous material. Additionally, should I use',equipment or devices which emit hazardous air contaminants as defined by the Bay Area Air Quality Management District I will main ain compliance with!;the Cupertino Municipal Code, Chapter 9.12 and the Health & Safety Code, Sections 25505, 25533, and 25534. Owner z a e / 0 Date �b r' CONSTRUCTION LENDING AGENCY 1 hereby affirm that there is',a construction lending agency for the performance of work's for w iich this permit is issued (Sec. 3097, Civ C.) Lender's Name Lender's Address ARCHITECT'S DECLARATION I and :rstand my plans shall be used as public records. Licer sed Professional CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 10103 BYRNE AVE CONTRACTOR: CGARY AND DORIS PERMIT NO: 10080193 HUANG OWNER'S NAME: CGARY AND DORIS HUANG 10103 BYRNEAVE DATE ISSUED: 08/260010 OWNER'S PHONE: 4086611385 CUPERTINO, CA 95014 PHONE NO: ❑ LICENSED CONTRACTOR'S DECLARATION rl r IJ BUILDING PERMIT INFO: BLDG ELECT PLUMB License Class Lie. N ri r C M ECH RESIDENTIAL COMMERCIAL Contractor Date hereby affirm that 1 am licensed under the provisions of Chapter 9 JOB DESCRIPTION: INSTALL A SOLAR THERMAL WATER SYSTEM AND (commencing with Section 7000) of Division 3 of the Business & Professions REPLACE WATER HEATER Code and that my license is in full force and effect. 1 hereby affirm under penalty of perjury one of the following two declarations: I have and will maintain a certificate of consent to self -insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this pennit is issued. I have and will maintain Worker's Compensation Insurance, as provided for by Sq. Ft Floor Area: Valuation: $8500 Section 3700 of the labor Code, for the performance of the work for which this permit is issued. APN Number: 35711006.00 Occupancy'Iypc: APPLICANT CERTIFICATION I certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction, and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes. (We)agree to save PERMIT EXPIRES IF WORK IS NOT STARTED indemnify and keep harmless the City of Cupertino against liabilities, judgments, costs; and expenses which may accrue against said City in consequence ofthe WITHIN 180 DAYS OF PERMIT ISSUANCE OR granting of this permit. Additionally, the applicant understands and will comply 180 DAYS FROM LAST CALLED INSPECTION. with all non -point source regulations per the Cupertino Municipal Code, Section 9.18. Issued bv;��/�f Date: Signature Date OWNER -BUILDER DECLARATION RE -ROOFS: hereby affirm that I am exempt from the Contractor's License Law for one of All mots shall be inspected prior to any roofing material being installed. If a mof is the following two reasons: installed without first obtaining an inspection, Iagree to remove all new materials for I, as owner of the property, or ny employees with wages as their sole compensation, inspection. will do the work, and the structure is not intended or offered for sale (Sm.7044, Business & Professions Code) Signature of Applicant: Date: 1, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sm.7044, Business & Professions Code). ^ bi� ALL ROOF COVERINGS TO BE CLASS "A" OR BETTER 1 hereby affirm under penalty of perjury one of the following three declarations: I have and will maintain a Certificate of Consent to self -insure for Worker's HAZARDOUS DL\TERIALS DISCLOSURE Compensation, as provided for by Section 3700 of the Labor Code, for the I have read the hazardous materials requirements under Chapter 6.95 of performance of the work forwhich this permit is issued. California Health & Safety Code, Sections 25505, 25533, and 25534. 1 will maintain I have and will maintain Worker's Compensation Insurance, as provided for by compliance with the Cupertino Municipal Code, Chapter 9.12 and the Health & Section 3700 of the labor Code, for the performance of the work for which this Safety Code, Section 25532(a) should I store or handle hazardous material. Additionally, should 1 use equipment or devices which emit hazardous air permit is issued. contaminants as defined by the Bay Area Air Quality Management District I will I certify that in the performance of the work for which this permit is issued, I shall maintain compliance with the Cupertino Municipal Code, Chapter 9.12 and the not employ any person in any manner so as to become subject to the Worker's Health & Safety Code, Sections 25505, 25533, and 25534. Compensation laws of Cali forma. If,afiermakingthiscertif'tcateofexemption,I become subject to [he Worker's Compensation provisions of the Labor Code, I must �5 Owner fi liz, a yen forthwith comply with such provisions or this permit shall be deemed revok-1 Date 01-0— CONSTRUCTION LENDING ,\CENCY APPLICANT CERTIFICATION I certify that I have read this application and state that the above information is I hereby affirm that [here is a construction lending agency for the performance of work's correct. I agree to comply with all city and county ordinances and state laws relating for which this permit is issued (Sm. 3097. Civ C.) to building construction, and hereby authorize representatives of this city to enter Lender's Name . upon the above mentioned property for inspection purposes. (We) agree to save indemnify and keep harmless the City of Cupertino against liabilities,judgmems, Lender's Address costs, and expenses which may accmc against said City in consequence of the granting of this permit. Addhi nnlly, the applicant understands and will comply ARCHITECT'S DECLARATION ' with all non -point s ojr ul ions er the Cupertino Municipal Code, Sion 9.18. 1 understand my plans shall be used as public records. /t •-r Signalu Dale Licensed Professional CITY OF CUPERTINO FEE ESTIMATOR -BUILDING DIVISION N ADDRESS: /%3 Q RNFAV . CapW7.0 DATE: g'2 /U REVIEWED BY: APN: 35- / -006 1 BPN: -VALUATION: $8,500 *PERMIT TYPE: Building Permit PLAN CHECK TYPE: Alteration / Addition / Repair PRIMARY SFD or Duplex USE: TOTAL FLOOR AREA: PENTANIATION 1GENRES PERMIT TYPE: WORK 57AL4- A SD/A/i' 71WEQ14AL WqT Tr=rv? A/'D R E SCOPE 'T C— GJATF/l FlE.9T'5CQ SPech. Plan Check Plumb. Pion Check Flee. Plan Check Mech. Permh Fee: Plumb. Permit rec: rice. Permit ree: Other Alech. lisp. Orlrer Plumb lisp. Other Elec. Insp. Mech. bap. rec: Plmub. Inyr. ree: Elec. lisp. rec: NOTE: These fees are based ors the prelitrrinam information available and are air& an estimate. Contact the Dept for addn'l info. FEE ITEMS (Fee Resolution 09-Oil Eff 711110) FEE QTY/FEE MISC ITEMS Plan Check Fee: $0.00 1 # $25.00 Plumbing IPRIHIEATR I Water Heater Suppl. PC Fee: (D Reg. O OT 0.0 hrs $0.00 PME Plan Check: $0.00 1= # $207.00 Photovoltaic System ISOLARRES Permit Fee: $0.00 Suppl. Insp. Fee4O Reg. O OT 0.0 hrs $0.00 PME Unit Fee: $0.00 PME Permit Fee: $0.00 Construction Tar Acoustical Fee: O Yes 0 No $0.00 Q E) Work Without Permit? O Yes 0 No $0.00 Planning, Fee: $0.00 Select a Non -Residential Building or Structure E) 0 Travel Documentation Fee: ITRAVDOC $42.00 Strong, Motion Fee: IBSF.ISMICR 10.85 Select an Administrative Item BIdt;StdsCommission Fee: IBCBSC $1.00 SUBTOTALS: $43.851 $232.001 TOTAL FEE: $275,85 Revised: 8/17/2010 CITY OF CUPERTINO I0� 01q-5 / CI OF CUPERTINO WATER HEATER PERMIT APPLICATION FORM APN # 3577- l l — oo &o Date: g 261, ,0 / Building Address: j O 10 3 ByfWE AVM; C(,(ff-72T1/,16�, CA Owner's Name: Phone #: C GFRy 1; I-Jo215 ►4UFluU Contractor: Phone C. GAP-y b4UAI1G SyST&MAVCLoa/S1�.4(71 Fax #: S/o —73 3 —3z86 i Cupertino Business License #: Contractor State License #: Contact: Phone #: q,8 -66 t - /_ fie Fax #: S(o-7 33- 3z Building Permit Info: Bldg [g� Elect Plumb Mech ❑ Residential 9 Commercial ❑ Job Description: Strapped ❑ . On Platform ❑ Bonded ❑ New Location ❑ Replacement ❑ Valuation (cost of project): 6S0o Project Size: Express ❑ Standard ❑ Large ❑ Major ❑ Green Building: Please complete relevant portion of the Green Building Checklist & attach it to the application or if applicable, include in plan set & the sheet index. Green Building Points achieved: Revised 03/10/10 CUPERTINO OWNER -BUILDER DISCLOSURE FORM COMMUNITY DEVELOPMENT DEPARTMENT • BUILDING DIVISION 10300 TORRE AVENUE • CUPERTINO, CA 95014-3255 (408) 777-3228 • FAX (408) 777-3333 • buildinc0cuoenino.ora Dear Property Owner(s): An application for a building permit has been submitted in your name listing yourself as the builder of the property improvements specified at: SITE ADDRESS O o 3 /� ` A� C� f'� APN BP# 7 _/./ �v � OWNER NAME G G/+/>y avers >tfuAu OWNER ADDRESS z so R7k i�rc - FfA cillh-DG49fctsr DESCRIPTION OF WORK: IAAST L or tit L e,-) 47CAL cS 57&4 b- %I U)CE I —PE 419T NE47FE We are providing you with an Owner -Builder Acknowledgment and Information Verification Form to make you aware of your responsibilities and possible risk you may incur by having this permit issued in your name as the Owner -Builder. We will not issue a building permit until you have read, initialed your understanding of each provision, signed, and returned this form to us at our official address indicated. An agent of the owner cannot execute this notice unless you, the property owner, obtain the prior approval of the permitting authority. OWNER'S ACKNOWLEDGMENT AND VERIFICATION OF INFORMATION (DIRECTIONS: Please read and initial each statement below to signify you understand or verify this information.) 1. I understand a frequent practice of unlicensed persons is to have the property owner obtain an "Owner - Builder" building permit that erroneously implies that the property owner is providing his or her own labor and material personally. I, as an Owner -Builder, may be held liable and subject to serious financial risk for any injuries sustained by an unlicensed person and his or her employees while working on my property. My homeowners ins ra ce may not provide coverage for those injuries. I am willfully acting as an Owner -Builder and am aware of the lime Cyr insurance coverage for injuries to workers on my property. jv v12. I understand building permits are not required to be signed by property owners unless tha�aJe responsible •for�� the construction and are not hiring a licensed Contractor to assume this responsibility. r; `1 3. I understand as an "Owner -Builder" I am the responsible party of record on the permit. I understand tha protect myself from potential financial risk by hiring a licensed Contractor and having the permit filed in his or her name instead of my own. _4. 1 understand Contractors are required by law to be licensed and bonded in California and to list their license numbers on permits and contracts. `/5. 1 understand if I employ or otherwise engage any persons, other than California licensed Contractors, and the total value of my construction is at least five hundred dollars (S500), including labor and materials, I may be considered an "employer" under state and federal law. 1/6. 1 understand if I am considered an "employer" under state and federal law, I must register with the state and federal government, withhold payroll taxes, provide workers' compensation disability insurance, and contribute to unemployment compensation for each "employee." I also understand my failure to abide by these laws may subject me to serious financial risk. /7. 1 understand under California Contractors' State License Law, an Owner -Builder who builds single-family residential structures cannot legally build them with the intent to offer them for sale, unless all work is performed by licensed subcontractors and the number of structures does not exceed four within any calendar year, or all of the work is performed under contract with a licensed general building Contractor. _8. 1 understand as an Owner -Builder if I sell the property for which this permit is issued, I may be held liable for any financial or personal injuries sustained by any subsequent owner(s) that result from any latent construction defects in the workmanship or materials. OwnerBuilderForm 1010.doc revised 04114110 ✓ 9. 1 understand I may obtain more information regarding my obligations as an "employer" from the Internal Revenue Service, the United States Small Business Administration, the California Department of Benefit Payments, and the California Division of Industrial Accidents. I also understand I may contact the California Contractors' State License Board (CSLB) at 1-800-321-CSLB (2752) or www.cs[b.ca.gov for more information about licensed contractors. ✓ 10. 1 am aware of and consent to an Owner -Builder building permit applied for in my name, and understand that I am the party legally and financially responsible for proposed construction activity at the site address listed above. 11. 1 agree that, as the party legally and financially responsible for this proposed construction activity, I will abide by all applicable laws and requirements that govern Owner -Builders as well as employers. ✓ 12. 1 agree to notify the issuer of this form immediately of any additions, deletions, or changes to any of the information I have provided on this form. Licensed contractors are regulatedby laws designed to protect the public. If you contract with someone who does not have a license, the Contractors' State License Board may be unable to assist you with any financialloss you may sustain as a result'of a complaint. Your only remedy against unlicensed Contractors may be in civil court. It is also important for you to understand that if an unlicensed Contractor or employee of that individual or firm is injured while working on your property, you may be held liable for damages. If you obtain a permit as Owner -Builder and wish to hire Contractors, you will be responsible for verifying whether or not those Contractors are properly licensed and the status of their workers' compensation insurance coverage. CONSTRUCTION LENDING AGENCY (DIRECTIONS: Please complete the following construction lending agency information.) I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec 3097 Civ.) Lender Name: Lender Address: Before a building permit can be issued, this form must be completed and signed by the property owner and returned to the agency responsible for issuing the permit. Note: A copy of the property owner's driver's license, form notarization, or other verification acceptable to the city may be required to be presented when the permit is issued to verify the property owner's sign . ature. Property Owner's Signature: Date: Z(, - ----------------- -------------------------------------------------------------------- - ----------- --------- --------------------------- ---- (NOTE: The following Authorization Form is required to be completed by the property owner only when designating an agent of the property owner to apply for a construction permit for the Owner -Builder). AUTHORIZATION OF AGENT TO ACT ON PROPERTY OWNER'S BEHALF Excluding the Notice to Property Owner, the execution of which I understand is my personal responsibility, I hereby authorize the following person(s) to act as my agent(s) to apply for, sign, and file the documents necessary to obtain an Owner -Builder Permit for my project. Scope of Construction Project (or Description of Work): Project Location or Address: Name of Authorized Agent: Address of Authorized Agent: Tel No I declare under penalty of perjury that I am the property owner for the address listed above and I personally filled out the above information and certify its accuracy. Note: A copy of the property owner's driver's license, form notarization, or other verification acceptable to the city may be required to be presented when the permit is issued to verify the property owner's signature. Property Owner's Signature: Date: OwnerBuilderFornl 2010.doc revised 04114110 Plat Map Barr em Umt Huan Pro em aooress 10103 B me Avenue Ci Cu ertim rAuray Sans Clara Izfe CA o = 95O1a lender Haoov Financial r '' �FFS- r a m � � ro,• � �D� I� i to r ri 9r ��S ram\ c a zg', Air 2 qP�e • rdJ- � in now -.. ... ..J Form MAEPLAT —'TOTAL for Windows' appraisal softxare by a la mode. Inc. — 1�800-:lAMOOE 'Will Zr 1 1 Building Sketch (Page - 1) Ao GC6e31 Huan Pro 4ddr 10103 S me Avenue ICity Cuoerlino Qaun Santa Clara Slag CA Tip Coo- 95014 Linter HaD v Financial 26.0' Master Bedroom Bath 39.0' Dining W/D 21.0' 1Car Garage 62.0' Kitchen Bedroom 17.0' 3.0' Bath (L C4c��p'j�� ANS "e/ 23.0. Living Room Bedroom $p � !_24 • � U PiAIS r D E�'Te z3.a' • i::: a,r SKETCH CALCULATIONS ' Living Area First Floor- At:26.0.39A= Ja14.0 A2: 23.0 a 23.0 = 529.0 15d3.0 Tout Living Area 1543.0 Garage Area Detached Garage AO: 17.0 a 21.0 = 357.0 35T.0 Total Garage Area 357.0 rS Farm SI(T.SIOSId—'TOTAL for Wemow' appraisal soft rus by a la rude. inc—1.8aALAMOCE GARAGE SOLAR TAM( SCHUCO SLIM V PLUS [-LECTOR LOAD MA ATIOM TOTAL VEIGHT UP TVO CMLECT➢NS-176 LBS TOTAL COLLECTOR AREA•ZXBO'XAS'.TZUO SMIN-50 SOFT LOAD FROM'RACXING SYSTEM •30 LBS LEAD FROM COLLECTGRSLRACI(ING •4.1 LBS/SO. ET POINT VEIGHT BETVEEN "9 3 LBS [176/6 LBS] AND AA LBS (06/4) STAND-OFF HEIGHT LESS DUN 10 INCHES NOTE& 1. THIS SOLAR THERMAL SYSTEM IS A CLOSEO LOOP. PRESSURIZED, MD BLEED SYSTEM, SRC[ DG300 CERTIFIED B. THE SYSTEM USES NCN-TOXIC. FREEZE'PROOF PROPYLENE GLYCOL AS A HEAT TRANSFER MEDIUM 3. TVD COLLECTORS ARRAY VITH A ROOF` MOUNT PACING SWTH. ANGLE TILT PER ROOF SLOPE A. SUPPORT RAMS AND ACCESSARIES AS DESIGNED BY SCHWO S. SOLAR WATER TAM( IS 30 G M CAS BAUOP HEATING SOLAR TANK/COLLECTOR LAYOUT 10103 BYRNE AVENUE CUPERTINO, CA 95014 r- Schuco Slim V Plus Flat Plate Solar Thermal Collector y 11`4 J N' Jilt � � iA J The Schuco Slim V Plus is a Features Sensor wells located on both highly efficient solar collector for • Outstanding efficiency achieved sides of collector ensure precise thermal hot-water systems. The with sunselect absorbent coating resistance measurements highly, selective absorbent coating • Low energy loss due to • Tough, high -transparency, provides maximum energy gain, excellent thermal insulation low -iron glazing and optimal thermal insulation • Durable elegant dark anodized • Suitable for sloped or flat roof minimizeslosses. aluminum Iframe installation • Low risk of leaking and superior • Quick and simple installation The serpentine copper piping is flow control over conventional with SolarEZ mounting ; designed to work with Schuco header/riser designs hardware, collector connections, closed -loop, pressurized, no -bleed • Dark anodized surface blends and installation accessories systems using non -toxic, freeze- naturally with almost any rooftop • Serpentine piping, 1 connection proof propylene glycol as a heat . High degree of light on each long side for portrait transfer medium. transmission through orientation of collector low -iron glass, • Certifications: SRCC OG-100, CE, These collectors give the clean, • Transportation to roof made easy DIN EN 12975-2, DIN CERTCO, attractive appearance of a high-tech due to lightweight design EC Guideline 97/23/EC skylight while the dark anodized I • 10-year performance warranty aluminum frame blends beautifully with the home's exterior. i SCHUCO Technical Data t,. „ - Size: '(0.66 gal./min solar fluid): zood ..--I:...:•`' -°''"" .i.o 80.3 x 44.9 x 2.2 in. 1.1 psi (78.0 mbar) ..... os; (2039 x 1140 x 56 mm) Connection: ,as Collector surface area (Ag): 12.0 mm Cu pipe, serpentine L� A 25 sq. ft. (2.32 m') Connector type: Weight (empty): 88 lbs. (40kg) Compression fitting Efficiency: q 76.7% Operating pressure: °m de m m Iro Im e. Heat loss coefficient: 46.4 psi (3.2 bar) :errt tc.P/M ` " kt = 3.71 W/m'K; kp = 0.016 W/m2KP Maximum operating Incident angle modifier: pressure: 145 psi (10 bar) Performance Characteristics k(SO) = 0.90 Test pressure: 290 psi (20 bar) �,- Thermal output: 1.64 kWth Stagnation temperature: 381OF(1194°C) Piping configuration: Serpentine Maximum operating �Ul ][.[][��j- Absorber long -wave emissivity: temperature: 248°F (120°C) r r. = 5.0% Absorber short -wave absorptivity: Solar glazing: Lm. L! 7l• �-Ji�C��"�.ui�C3�� P tY: 9 9: "Y ''m ILII ')D �u'l3uf 1G�CIC' . a = 95% Low -iron, high -transparency 'r 0, r t�i7r L rJE1ff]Cle : o .--.------.---�..—_., Net aperture area: Transmittance: >91.0% °, sd Aam - Im, mo.. ao• • soa.. -- rn.::a.wlsamlx.a:tmeaa;Maasoia;',amiarcl.!', 23.1 sq. ft. (2.148.m2) Thickness: 0.16 in. (4 mm) Aperture surface area: Pressure Drop Characteristics 23.0 sq. ft. (2.137 nla) Frame Material: Aluminum Absorber material: Copper Gaskets: EPDM Th..da W em Per Pawl Per D.y'.. j r _ - Eelm lmr—yCl uay rl dy° y- I._ �Cameervlrt l 7ppG 9a'yl a �I500 BiWi'dIM' 13 Wl d '• A r, .......!!!!l11LLL fs 1L.C-1�—�I R iS�o 1� ,� 19�-i�0 -�•j—� 3 e A-PaterHeaurnn CU=.wL Pool Heetln9lC ' 61cfel t-W.[ H SnY nn Crwemla tVe: lNheunBlC.ol Crmw:al Absorber Coating: Thermal Insulation: - High selectivity 0.79 in. (20 mm) mineral wool Heat transfer fluid volume: Schuco article: 0.42 gal. (1.6 L) Slim V Plus 232 364 Minimum volume flow: Schuco installation system: 0.66 gal./min (2.5 l./min) SolarEZ Maximum number of E-AhL d is ma :4-,.yam ^j collectors in series: 5 Specifications subject to change SFCC Collector thermal Performance Hating, Pressure drop without notice. Schuc° USA L.P. w .schuco-usacom MMSAle} mlPunud In Germary (00 MATERIAL SAFETY DATA SHEET Date/Revised: 01.03.10 Printing date: 01.03.10 Page 01 of 04 1. Substance/preparation, and company name - Trade name: TYFOCOR® LS - ready -to -use, freezing point -40 °C / -40 Company: TYFOROP Chemie GmbH, Anton-Ree-Weg 7, D - 20537 Hamburg Tel: +49 (0)40 -20 94 97-0; Fax: -20 94 97-20; e-mail: info@tyfo.de Emergency information: Tel: +49 (0)40 -20 94 97-24 2. Composition/information on ingredients CAS Number: 57-55-6 Chemical name: Propylene glycol CAS -Number: 110-97-4 Chemical name: 1,1'iminodipropan-2-ol 3. Hazard identification Emergency overview: Caution: May cause eye, skin, and respiratory tract irritation. Ingestion may cause gastric disturbances. Use with local exhaust ventilation. Wear a NIOSH- certified (or equivalent) acid/gas/organic vapour respirator. Wear NIOSH-cer- tified chemical goggles. Wear protective clothing, wear chemical resistant pro- tective gloves. Eye wash fountains, safety showers must be easily accessible. Potential health effects: Primary routes of exposure: Routes of entry for solids and liquids include eye, skin contact, ingestion and inhalation. Routes of entry for gases include inhal- ation and eye contact. Skin contact may be a route of entry for liquified gases. 4. First aid measures General advice: Remove contaminated clothing. If inhaled: If difficulties occur after vapour/aerosol has been inhaled, remove to fresh air and seek medical attention. On skin contact: Wash thoroughly with soap and water. If irritation develops, seek medical attention. On contact with eyes: Wash affected eyes for at least 15 minutes under running water with eyelids held open. _ On ingestion: Rinse mouth and then drink plenty of water. Do not induce vomiting. Immediate medical attention required. Note to physician: Treat according to symtoms (decontamination, vital functions), no known specific antidote. ' 5. Fire fighting measures Suitable extinguishing The product is non-flammable. Water spray, alcohol -resistant foam, dry media: extinguishers, and COz are suitable for extinguishing environmental fire. Hazards during Harmful vapours. Evolution of fumes/fog. The substances/groups of sub - fire -fighting: stances mentioned can be released in case of fire. Protective equipment Firefighters should be equipped with self-contained breathing apparatus for fire -fighting: and turn -out gear. Further information: The degree of risk is governed by the burning substance and the fire condit- ions. Contaminated extinguishing water must be disposed of in accordance with official regulations. NFPA Hazard codes: Health: 1. Fire: 1. Reactivity: 0. Special: - TYFOROP Material Safety Data Sheet Date/Revised: 01.03.10 Printing date: 01.03.10 Product: TYFOCOR0 LS -read-to-use, freezing point -40 °C / -40 °F Page 02 of 04 6. Accidental release measures Personal precautions: Use personal protective clothing. Environmental pre- Contain contaminated water/fire fighting water. Do not discharge into drains/ cautions: surface waters/groundwater. Methods for cleaning For large amounts: Pump off product. For residues: Bind the liquid by using up / taking up: a suitable absorbent material and dispose of in accordance with the regulat- ions. Wash away*spills thoroughly with large quantities of water. In case of release of larger quantities which might flow into the draining system or waters, contact appropriate authorities. Further information: High risk of slipping due to leakage/spillage of product. 7. Handling and storage Handling: No specific measures necessary provided product is used correctly. Protection against No specific measures necessary. fire and explosion: Storage: Containers should be stored tightly sealed in a dry, cool place. Storage in galvanized containers is not recommended. 8. Exposure controls and personal protection 'Respiratory Protection: Wear a NIOSH-certified (or equivalent) organic vapour/particulate respirator. Hand protection: Chemical resistant protective gloves. Eye protection: Tightly fitting safety goggles (chemical goggles) Body protection: Body protection must be chosen based on level of activity and exposure. General safety and Wear protective clothing as necessary to minimaize contact. Handle in ac- hygiene measures: cordance with good industrial hygiene and safety practice. Keep away from food, drink and animal feeding stuffs. Remove contaminated clothing. Avoid contact with skin and eyes. 9. Physical and chemical properties Form: liquid. Colour: red -fluorescent. Odour: product specific. Freezing point: approx. -40 °C /-40'F (ASTM D 1177) Solidification temperature: approx. -52 °C / -61 °F (DIN 51583) Boiling tempertature: >100 °C / 212 °F (ASTM D 1120) Flash point: not applicable. Lower explosion limit: Q.6 vol % (Propylene glycol) Upper explosion limit: 12.6 vol % (Propylene glycol) Ignition temperature: not applicable. . Vapour pressure (20 °C 168 °F): 20 mbar / 0.29 psi Density (20 °C / 68 "F): approx. 1.039 g/cm' (DIN 51757) Solubility in water: unlimited. Solubility in other solvents: soluble in polar solvents. pH value (20'C / 68 °F): 9.0-10.5 (ASTM D 1287) Viscosity (kinematic, 20'C / 68 °F): approx. 7.2 mmZ/s (DIN 51562) TYFOROP Material Safety Data Sheet Date/Revised: 01.03.10 Printing date: 01.03.10 Product: TYFOCOR®. LS -ready-to-use, freezing point -40 °C / -40 °F Page 03 of 04 10. Stability and reactivity Substances to void: Strong oxidizing agents. Hazardous reactions: No hazardous reactions if stored and handled as prescribed. Hazardous decom- No hazardous decomposition products if stored and handled as prescribed. position products: 11. Toxicological data Acute toxicity: Oral: LD50/rat: 30766 mg/kg (calcd. acc. GHS 2nd rev.ed. UN, #3.1.3.6.1) Skin irritation: rabbit: non-irritant (OECD Guideline 404) Eye irntation:rabbit: non-irritant (OECD Guideline 405) Additional Information: The product has not been tested. The statement has been derived from the properties of the individual components. 12. Ecological data Environmental fate Biodegradation:' and transport: Test method: OECD 301A (new version) Method of analysis: DOC reduction ' Degree of elimination: >70 % ' Evaluation: Readily biodegradable. Environmental Acute and prolonged toxicity to fish: golden orfe / LC50 (96 h): >100 mgA toxicity: Acute toxicity to aquatic invertebrates: EC50 (48 h): 100 mg/I Toxicity to aquatic plants: EC50 (72 h): >100 mgA Toxicity to microorganisms: DEV-1_2 >1000 mg/I. Inhibition of degradation activity in activated sludge is not to be anticipated during correct introduct- ion of low concentrations. Other ecotoxico- The product has not been tested. The statement has been derived from logical advice: the properties of the individual components. ' 13. Disposal' considerations Waste disposal of ' Dispose of in accordance with national, state and local regulations. substance: Container disposal: Dispose of in a licensed facility. Recommend crushing, puncturing or i other means to prevent unauthorized use of used containers. 14. Transport information Land transport USDOT: Not classified as a'dangerous good under transport guideline. Sea transport IMDG: Not classified as a dangerous good under transport regulations: Air transport IATA/ICAO: Not classified as a dangerous good under transport regulations. TYFOROP Material Safety Data Sheet Date/Revised: 01.03.10 Printing date: 01.03.10 TYFOCOR® LS -read -to-use, freezing point -40 'C / -40 °F Page 04 of 04 15. Regulatory information Federal Regulations: Registration status: TSCA, US: released / listed OSHA hazard category: no data available SARA hazard categories: (EPCRA 311/312): not hazardous state Regulations: State RTK: CAS Number 57-55-6. Chemical name: Propylene glycol CAS -Number 110-97-4 1,1'-iminodipropan-2-ol - 16. Other Information HMIS III rating: Health: 1. Flammability: 1. Physical hazard: 0 HMIS uses a numbering scale ranging from 0 to 4 to indicate the degree of hazard. A value of zero means that the substance possesses essentially no hazard; a rating of four indicates high hazard. Vertical lines in the left hand margin indicate an amendment from the previous version. This safety data sheet is intended to provide informationand recommendations as to: 1, howto handle che- mical substances and preparations in accordance with the essential requirements of safety precautions and physical, toxicological, and ecological data. 2. how to handle, store, use, and transport them safely. Disclaimer: TYFOROP Chemie GmbH believes that the statements, technical information, and recom- mendations contained in this Material Safety Data Sheet are reliable and supplied for information purposes only. The information listed has been provided by others and is given without warranty or guarantee of any kind, expressed or implied, and TYFOROP Chemie GmbH disclaims any liability for damage, injury, loss or expense that results from the direct or consequential use of the above data. Users should consider this information only as a supplement to other information gathered by them and must make independent de- terminations of suitability and accuracy of information from all sources to assure proper use and disposal of these materials, and the safety and health of employees and customers. We provide this information and data according to our present level of knowledge and experience. No assurances concerning the chararacteristics of our product are hereby furnished. Department which Issued the data sheet: Dept. AT, Tel: +49 (0)40 -20 94 97-24 SCHUCCI k Start Guide for Schuco Solar The Note: This checklist is NOT a substitute Emphasis is placed on setting up and charging the solar station, although the major steps are listed for clarity. 1) Roof Work a. Locate rafters b. Drill Pilot Holes c. Attach mounting hardware d. Seal with caulk and/or flashing e. Mount collectors on brackets/rails (cover with tarp or cloth before charging to prevent dangerous conditions) and attach collector connectors f. Make roof penetrations and seal pipes g. Insert and wire sensor in hot side of collector (E1) 2) Lineset a. Run lineset to basement (Schuco or on -site constructed '/2' Copper pipe) b. Run 18/2 thermostat wire on the outside of the insulation if constructing lineset from '/2" Copper pipe c. Use pipe dope to lubricate ferrule rings on compression fittings 3) DHW Plumbing (hot water) a. Set DHW tank, secure with seismic straps if required. b. Install bottom of tank sensor (E2) Note: S —WW tanks have pre -installed sensors c. If using Schuco HE series tanks: i. Put insulation jacket back on before connecting any port of the tank ii. Use pipe sealing cord (Loctite 55) for the fastening of metric thread fittings d. Plumb into existing system using single tank or dual tank configuration (use 3 valve bypass or 3 way valve to isolate solar tank from backup tank in a dual tank system) e. Wire electrical element or plumb gas line (single tank systems) f. Install code compliant anti -scald valves in appropriate locations g. Fill solar tank with water. Allow air to escape by opening a hot water faucet in the home 4) Solar Loop (glycol) a. Mount solar station (on tank or wall) b. Plumb connections to tank on the bottom of the solar station c. Plumb lineset to top of solar station d. Attach expansion tank bracket to wall, attach expansion tank e. Set the proper pressure in the expansion tank by letting out Nitrogen gas from the internal bladder via the air valve on the bottom of the expansion tank. The proper values are found in Figure #1 (page 3), and depend on the height of the roof. Write the pressure setting (XX PSI) on the tank with the date f. Connect safety cap valve to expansion tank, using flat washers to seal the connection g. SHUT OFF THE SAFETY CAP VALVE (see Figure #2) ' h. Connect the safety cap valve to the solar station using the flexible pipe and sealing washers (or use art. no. 232 925 and Copper pipe) 2/18/2010 U-600167 Paqe 1 of 4 SCHUCCI 5) Controller a. Mount controller ; b. Verify resistance measurements; of each sensor using a multi -meter c. Wire roof sensor to E1 (note: position 1 M on controller circuit board) d. Wire tank sensor to E2 (note: position 2M on controller circuit board) e. Connect pump to controller using supplied pigtail (Al) f. Do NOT plug in controller to outlet at this point 6) Testing and charging of glycol loop a. Air pressure test the glycol loop to 70 PSI and check for leaks b. Release air pressure from loop and connect charging station c. Connect the pressure side of the pump to the filling port (above the pump) d. Connect the return side of the pump to the drain port (below the pump) e. Fill tank on charging station with glycol f. Operate pump and add glycol as required to fill system g. Purge air separator using slotted valve connected to clear plastic tube to remove air h. To fill pump cavity with glycol, open the cold shut off valve on the solar station (above the pump) to 45 degrees. This will disable the check valve and allow fluid to flow backwards through the pump. Move the valve back to the normal position (open) This can be done a few times WHILE the charging pump is on. i. To speed the removal of air from the glycol loop, try "burping" the system. i. Close the return valve at the bottom and allow pressure to increase ii. Open the valve suddenly to increase the fluid velocity to flush out air bubbles iii. Close the.valve and repeat a few times iv. Purge the air separator v. Repeat steps i to iv every 5 minutes for a minimum of 20 minutes j. The loop should be free of air: i. Close drain valve ii. Close fill valve - iii. The pressure gauge on the solar station will read 40-60 psi iv. Turn off the charging station, but don't remove the hoses k. Gradually open safety cap valve, allowing glycol to enter the expansion tank (see figure 2 on page 4) I. Open the air bleeder valve on the safety cap vavle to remove air in the flexible expansion tank hose i. As the pressure in the system drops to zero, turn on the charging i station and add some glycol by opening ONLY the fill valve on the solar station) ii. During this process, ensure there is enough fluid in the charging station 7) Operating the pump a. Plug in controller to outlet and check for warning lights b. Using the "hand" menu, set the -relay #1 (glycol pump) to the ON setting (1"), forcing the circulation pump to operate. If it is a sunny day, this may not be required c. Pump should be set to speed 3 (high speed) 2/18/2010 U-600167 Page 2 of 4 SCHUCCI d. Verify fluid is circulating by reading the flowmeier. After a few minutes operate the air bleeder valve on the air separator and recharge the system to the correct value listed in the manual if required e. Change the pump speed setting to achieve the correct flow setting. This will most likely be the medium (#2) setting for 2, 3, or 4 collector arrays f. Exit the "hand' menu, thus putting all the relays back to automatic g. If using the energy yield calculator, set parameter 20 to'•1" and enter flow data and glycol parameters h. Under the programming menu, ensure the maximum tank temperature is set to 140 °F i. Verify all settings in controller are correct j. Check system pressure and ensure safety cap valve is OPEN Figure #1 - Roof Height vs. Pressure settings Difference: primary pressure: operating pressure: Collector field... expansion tank' expansion tank solar system (at 20°C168°F) (+ 0.M.9... 0.517.3bar/psi) 5.21 E � I 13.1 f1 psi psi -15 14.5 19 0 14.5 19 2 15.4 19.9 4 16.3 20.8 6 17.2 21.6 8 18.1 22.5 10 19.0 23.4 12 19.9 24.3 14 20.8 25.2 16 21.7 26.0 18 22.6 26.9 20 23.5 27.8 22 24.4 28.7 24 25.3 29.6 26 26.2 30.4 28 27.1 31.3 30 28.0 32.2 32 28.9 33.1 34 29.8 34:0 36 30.7 34.8 38 31.6 35.7 40 32.5 36.6 42 33.4 37.5 44 34.3 38.4 46 35.2 39.2 48 36.1 140.1 50 37.0 1 41.0 2/18/2010 U-600167 Page 3 of 4 J ." -4. �W/ SCHu-= Figure #2 — Safety Cap Valve Installation Tip: Clear plastic tubing can be used to bleed glycol back to charging station from both the safety cap valve and air separator. 2/18/2010 U-600167 Page 4 of 4 Owners Manual Operating and Maintenance Manual for OG300 and FSEC Certified Schu" co Solar Water Heating Systems Premium Line II-80E Premium Line 11-80G Premium Line III-120E Premium Line 111-120G Slim Line II-80E Slim Line 11-80G Slim Line III-120E Slim Line III-120G SCHUCO Owner's Manual: Operating and Maintenance Manual for OG300 Sch0co Solar Water Heating Systems, Art. No. 232 73& We reserve the right to make changes, 02/2007, -01- Printed in the USA. Copyright by Sch0co USA L.P. SCHUCO Thank you for purchasing and installing a Schuco solar thermal system! When installed by a Schuco-trained installer according to Schuco installation procedures using Schuco-authorized components identified in this Manual, this system has been certified according to OG300 guidelines by the Solar Rating Certification Corporation (SRCC). Please follow the instructions in this Manual to ensure that you have many years of trouble -free service from this water heating system. The solar energy system described by this manual, when propedy installed and maintained, meets the minimum standards established by the SRCC and by the Florida Solar Energy Center, in accordance with section 377.705, Florida Statutes. This certification does not imply endorsement or warranty of this product by SRCC or by the Florida Solar Energy Center or the State of Florida." WHAT THIS MANUAL COVERS: Together with the accompanying Material Safety Data Sheet, this Owner's Manual identifies the required components and covers the operation and maintenance of the following models of Schuco solar thermal systems for domestic water heating: ❑ Premium Line II.80E A complete solar water heating syystem with electric auxiliary, including two Premium collectors and an 8U-gallon Solaraide HE-1 tank with element. ❑ Premium Line I"OG A complete solar water heating system with gas auxiliary, including two Premium collectors and an 80-gallon Solaraide HE-1 tank without element. ❑ Premium Line 111-120E A complete solar water heating system with electric auxiliary, including three Premium collectors and a 120-gallon Solaraide HE-1 tank with element. ❑ Premium Line III-120G A complete solar water heating system with gas auxiliary. including three Premium collectors and a 120-gallon Solaraide HE-1 tank without element. ❑ Slim Line II-80E A complete solar water heating system with electric auxiliary, including two Slim collectors and an 80-gallon Solaraide HE-1 tank with element, ❑Slim Line II-80G A complete solar water heating system with gas auxiliary, including two Slim collectors and an 80-gallon Solaraide HE-1 tank without element ❑Slim Line III-120E A complete solar water heating system with electric auxiliary, including three Slim collectors and a 120-gallon Sotaraide HE-1 tank with element. ❑Slim Line III-120G A complete solar water heating system with gas auxiliary, including three Slim collectors and a 120-gallon Solaraide HE-1 tank without element. IN AN EMERGENCY: Disconnect electrical power to the tank at the breaker on the electrical panel. Disconnect electrical power to the controller and solar loop by unplugging the controller. Isolate the solar storage tank by shutting the two isolation valves (normally open). Isolate the collector loop by turning the isolation valves on the Solar Station (red and blue) to off (i.e. notches are horizontal). HOW YOUR SCHUCO SOLAR THERMAL SYSTEM WORKS Your Schuco solar thermal system is an indirect active system with electric or gas auxiliary backup heater.'Indirect" means that the collector piping and fluid is separated from the potable water supply by a double -walled heat exchange surface. 'Active' means that the solar system uses electric pumps and controls to actively collect the solar heat and store it in the solar tank. When the sun is heating the collectors and there is heat available to transfer to the tank, the controller turns on the pump and that solar heat is transferred to the tank. An auxiliary electric element in the top part of the tank ensures that there is always sufficient hot water even on cloudy days. When a fixture in the house (such as a hot water faucet or shower) is opened, solar -heated water flows from the solar tank to the fixture. Cold water from the municipal supply flows into the solar tank, displacing the solar heated water and now ready to be heated by the solar collectors. COMPONENTS OF YOUR SCHUCO SOLAR THERMAL SYSTEM Please refer to the accompanying diagram of your solar thermal system. Collectors: Flat plate collectors located with good access to sunlight (outside usually on your south -facing roof) collect solar radiation and convert it to heat. Only Schuco Slim or Schuco Premium collectors are permitted in this system to maintain certification and warranty. If properly installed and under normal use, the collectors have a design life of exceeding25 years. Piping: Copper piping conveys the solar heat from the collectors to the solar storage tank. Piping may be Schum pre -insulated double -pipe Lineset, or it may be standard copper pipe. Copper piping also connects the Solar Station to the heat exchanger on the storage tank. If properly installed and under normal use, the Lineset piping has a design life of over 30 years and the insulation has a design life of over 15 years. A Note on Pipe Support: The installer,must always follow local code requirements when installing pipe. In general, horizontal spacing of hangers and supports should not exceed six feet (1.83 meters). Vertical spacing of hangers and supports should not exceed ter feet (3.05 meters). Hangers, anchors and supports should support the piping and the contents of the piping. Hangers and strapping material should be of approved material that will not promote galvanic action, nor crush or squeeze the pipe insulation. Generally, truss members and components should not be cut, drilled, notched, spliced or othenvise altered in any way without written concurrence and approval of a registered design professional. Alterations resulting in the addition of loads to any member of the structure (e.g. truss or rafter) should not be permitted without verification that the member is capable of supporting such additional loading. A Note on Pipe Insulation: All hot water pipe and the final five feet (1.524 meters) of cold water pipe entering the solar storage tank shall be insulated. The piping must be insulated with Annaflex Armacel insulation, minimum %r inch thick and rated for high temperature use, or equivalent. Schuco's Lineset double -pipe has a UV -inhibiting plastic jacket protecting it from degradation. Although Armaflex is expected to be UV -stabilized up to 175'C, all non -jacketed insulation must be coated with a UV - inhibiting paint, foil tape, or jacket to avoid deterioration. 0 2007 Sr .USA L.P. SCHUC Solar Station: The Schuco Solar Station contains the valves and pump required to transfer the solar heat to the tank and to protect the collector loop from damage. Only Schuco Solar Stations are permitted in this system to maintain certification and warranty. Included here are isolation valves, check valves, fill and drain ports, temperature indicators, air vents, flow indicators, and apump. Also included are an expansion tank to allow expansion and contraction of the solar fluid, and a pressure relief valve. The pressure relief valve must be plumbed to a safe location six inches above the floor. Dangerl Danger of scalding Exposed metal may be hall Removing the insulating cover reveals the flow meter and other valves and pump. When the system is operating, the pump will be running and the flow meter will indicate a flow rate which varies according to the type of system you have. Expect to read a temperature difference between the cold collector supply (blue sensor) and hot collector return (red sensor) of less than 10 degrees F. These temperatures should rise as the system operates throughout the day adding heat to the storage tank. If property installed and under normal use, the valves have a design life of over 30 years and the pump has a design life of over 10 years. If properly charged to the correct pressure and under normal use, the solar fluid has a design life of 12 to 15 years. Solar Storage Tank: Solar heat is transferred from the collector loop to the tank by means of a double -walled heal exchanger. Only Solaraide HE or Solar Servant HE tanks by Rheem are permitted in this system to maintain certification and warranty. The storage tank holds the solar heated water until it is needed. In the electric auxiliary systems, an auxiliary electric element in the upper portion of the HE tank is also available to ensure hot water even on cloudy days. In the gas auxiliary systems, an existing water heater fired by gas provides backup to the solar system. If properly installed and under normal use, the tank has a design life of 12 to 15 years. A Note on Tank Isolation: On the water side, the solar storage tank must be plumbed with isolation valves so that it can be bypassed for maintenance. Please refer to the accompanyinig diagram to ensure that your system has been plumbed correctly. Controller: Your solar thermal system is controlled by a DeltaSol BS controller. Only Schuco Delta Sol BS controller is permitted in this system to maintain certification and warranty. It continuously monitors the temperature difference between the tank and the collector, and turns on the pump when there is useful solar heat to be collected. It also has a number of safety features to protect the system, and can be used to monitor the system and how much solar heat you have collected. Refer to the controller manual for more details. If properly installed and under normal use, the controller has a design life of over 20 years. SAFETYISSUES The controller also knows to'stop solar collection if the tank is already hot, for example if you go on vacation and no hot water is used for several days. As is required by most Codes, the tank also has over -temperature protection of the electric element, which is backed up by a temperature and pressure relief valve whose egress is plumbed to a safe outdoor location. Most local Codes also require that a mixing or anti -scald valve be installed at the hot outlet of the lank. This valve may already be installed, or it may be installed at critical fixtures throughout the home. No otherfluid shall be used that would change the original classification of this system. Unauthorized alterations to this system could result in a hazardous health condition. See the accompanying Material Safety Data Sheet for important information on fluid handling, safety, and first aid. Only Schuco-approved solar fluid must be used in the collector loop. This fluid uses propylene glycol, which is considered by the AWWA to be Class 11(non-toxic). Your tank also has a double walled heat exchanger with leak detection as further protection. The Schuco Solar Fluid -40F protects the collectors and piping from freezing down to -40°F (-40°C). If you expect ambient temperatures colder than this, the system must be drained of solar fluid. The Schuco olar Fluid -40F is also has over- heat protection using process. This protects the fluid from overheating and breaking down by evacuating the collectors of all liquid during stagnation (. no -flow) conditions. To ensure effective operation of the Steamback process. the collector loop must be filled ONLY with Schuco Solar Fluid -40F, and pressurized according to the table given in the installation manual. Schuco Solar Fluid -40F must never be diluted, nor replaced by any other fluid. Only Schuco Solar Fluid -40F, charged (filled) and pressurized by a Schuco-trained installer, is permitted in this system to maintain certification and warranty. Freeze,Tolerance limit is -40°F (40"C). Freeze tolerance limits are based upon an assumed set of environmental conditions. "VACATION MODE"AND OTHER PERIODS OF NON-USE If properly installed, your Schuco solar thermal system is freeze protected, overheat protected, and it is designed to operate unattended for many months of a time. NON-USE IN COLD WEATHER: However, if you expect the room storing the tank (and any other plumbing in your house) to get colder than 32°F (0'C), it is recommended that you turn off the solar system and drain the storage tank (and all plumbing in the house) to avoid broken pipes. If you expect the outdoor temperature to get colder than -40°F (-40°C) for an extended period of time, have a Schuco-trained installer drain the collector loop of fluid. (NOTE: Schuco solar thermal systems are installed ONLY by Schuco-trained installers, so the company that installed your system is a good place to start.) NON-USE IN WARM WEATHER: If you expect to not use the system for many months eta time and you live in a warm climate,have a Schuco- trained installer drain the collector loop of fluid. This will help extend the life of the solar fluid. Covering the collectors with a durable opaque material, while allowable, is not recommended since it nullifies the aesthetic beauty of the Schuco collector array. NOTE. It is recommended that a Schuco-trained installer periodically inspect your system for damage or deterioration. Many installers offer a maintenance package as part of their services. 020m Stl Usk LP. P'' SC■ YUCO Collector side piping (electric and gas auxiliary) Water side plumbing (gas auxiliary) I Water side plumbing (electric auxiliary) 02W7 SWO. USA. LP. .W, o SCHUCO General Scope Of DeliveryIQS included Collectors 2 3 Collector -Clamp 8 12 Collector -Clip 4 6 Collector Array Connection 1 1 C;O Collector Connector 1 2 Schuco Controller DeltaSol BS 1 1 y" Schuco Solar, Station 1 1 ~' Solar Tank Connection Pipe 1 1 J 0 JSolar Tank (BO or120 gal.) 1 1 Expansion Tank 4.7 1 1 Flexible Pipe for Expansion Tank 1 1 , Wall -Bracket for Expansion Tank 1 1 c.'t�Zl Connection Kit 15mm' 1 '1 Thermal Mixing Valve 1 1 ' Connection Kit 15mm for Schuco Lineset (includes 4 Connectors) 0 2D07 $Atom USA L.P. SCHUCO Also Required (S) r Sch0co Solar Fluid 40F (anti -freeze protection down to -40F) ��v Array Connection Extension (ACE) IWO Connection Kit 1/2" needed Line Set 4911. 15mm TIP: We strongly recommend louse this SchOco Line Set piping for proper flow rates and easy installation (Connection Kit included in package). If O other piping is used make sure to use a 1/2" pipe size. In that case, use 232 130 Connection Kit 1/2" to connect piping to the systeml optional 0 M7S G. USA L.P. s c H u c o �7in�hr Required Materials For Premium On -Roof Installation UPremium Collectors 2 3 ezPremium Collector -Clamp 8 12 \� ezUnivemal Screw 8 12 ezAnchor Block 8 12 + ezPremium Collector -Clip 4 6 Collector Array Connection Kit 1 1 �O Collector Connector 1 2 I Technical Data 0) Inlet / tbs Outlet I w h Ibs inch inch inch psi inch Premium Collector 84.7 49.3 3.6 121.25 s 87 2 z 0 0.47 8 0 M07 SWOm USA. L.P. SCH Co �GliD1inch� Required Materials For Slim Line On -Roof Installation Slim V Collector 2 3 ezSlim Line Collector -Clamp 8, 12 ezUniversal Screw 8 12 ezAnchor Block 8 12 ezSlim Line Collector -Clip 4 6 Collector Array Connection kit 1 i �O Collector Connector 1 2 Technical Data ) Inlet / tbs Outlet I w h Ibs psi inch inch inch inch Slim V Collector 80.28 44.84 2.20 88.2 s 87 2 x 0 0.47 02007 SL GW USA. LP. 9 SCHDCO Overview: Solar Station 3.01 Connectionfrom collector 3.02 Connection to collector 3.05 Connection to tank 3.06 Connection from tank 3.09 Expansion tank connection 3.11 Gravity brake (flow connection) including ball valve (3.11a) and thermometer (3.15) 3.11 a Collector return ball valve 3.12 Air separator including manual release valve (3.12a) 3.12a Release valve 3.15 Thermometer collector flow 3.21 Gravity brake (return connection) including ball valve (3.21a) and thermometer (3.29) 3.21 a Collector feed ball valve 3.22 Solar circulation pump 3.24 Flowmeter 3.25 Combined filling/flushing unit 3.25a Filling valve 3.251b Flushing valve 3.25c Filling/Flushing ball valve 3.29 Temperature gauge feed - 3.31 Thermal insulation 3.9 Attachment points 5.3 Safety valve 5.31 Solar circulation pressure gauge Technical Data: Solar station Height (includingthermal insulation) Width (including thermal insulation): Distance between flow/return: Max. permitted pressure: "Max.. penmitted.temperature: Pipe connections: Safety devices Safety valve: Type test approval mark: Manometer Connector for expansion tank: Circulation pump Type: Max. discharge flow: 'Max. pump discharge: Max. operating pressure: Casing pressure: Medium temperature: Power supply: Shut-off and display units . Ball,valve: Display thermometer: Lateral . connectonfor flow - temperature sensor: Gravity brake 21.65 inches 11.81 inches 4.92 inches 150 psi 266 °F Rp % 87 psi SOL 14.5...145 psi G '1% Wilo Star 16-U-15 13.2 gal/min 21:3 it wc' 145 psi 145 psi -13...+248 °F 110 V/-60 Hz G% 32...+230 °F GY Output: .2 x,7.87.inches wc',= 15.75 inches,wc' Version: PVC, valve maybe set manually to "flow" Max.., permitted.temperature: 302"F Air separator Length: Cross -sectional increase Connections for flushing/ filling unit For hose filling: Lateral connector for return temperature sensor: Thermal insulation Material for back and front casing Material of front cover: 'water cdumn 1...13 Ilmin 5.91inches 0.39 to 1.57 inches Rp % G %r EPP (expanded ,polypropylene) Hard EPP I l , r 5.31 A IfI- "a -3.21a'- 'Ls]LaU I i UAT3.29 t If 3.113.22 J I� 3.25a 3.25c 3.25b 3.02 3_09 5.31 3.29 3.25a 3.25c 10 02007 Sd 0. USA. LP. SCHUCO Available in 80 an 120 Gallon Modells 6-Year Limited Tank and Parts Warranty IS" bdsrvu wemnry edemxwn ewun br mmdw.arre�vy wmmnm) - Brass drain valve - Choice of two models ... storage tank or single element water heater - Temperature and pressure relief valve included - Collector feed and return fittings located at front of tank for convenient installation - Isolated tank design for better heat retention - High efficiency heating element - Rheemglas® tank lining resists corrosion and prolongs tank life ® O - Heat exchanger. copper tubing wrapped around and secured o to the tank. Double wall, vented design for positive leak detection Cold water inlet brings cold water to tank bottom to prevent mixing with heated water Anode rod equalizes aggressive water action for prolonged tank life Cold water inlet, hot water outlet, relief valve and anode rod at top of tank for easy access and fast, economical installation Automatic temperature control Over temperature protector UL and GAMA listed Description Roughing in dimensions (shown in inches) Energie information Type Cal. Cap. Model Number Element Wattage Upper Height A Diameter B Approx. Ship WT (LBS.) Approx. R Factor 80 81V 80NE-1 4500 W' 58- 3/4 24 - 1/2 222 R-17.3 80 81 V 80HE-1 Storage only 58 - 3/4 24 - 112 222 R-17.3 80 82VI20HE-1 4500 W' 62 28- 114 380 R-17.3 80 82V120HE-1 I Storage only I 62 I 28-1/4 380 R-17.3 Heaters furnished with standard 240 volt AC, single phase non-simulaneous wiring and 4500 watt healing element. If heating elements of different wattages than those shown are demanded by zone requirements, they must be specifically requested. To prevent corrosion, proper pH levels in transfer fluid must be maintained. Solaraide Models meet current state requirements for solar storage tanks. The tanks are Rheemglas lined and are designed to operate up to 150 PSI. A special 1/2" NPT opening is provided for installation of a "probe type" thermostat. ® 0 Q Copper Coil Data (Type L Copper) Maximum pressure = 150 PSI Maximum temperature = 185°F Tube I.D. = 5/8" Solaraide HE Coil Capacity Length of tubing Tank Capacity Gallons around tank (Ft) 80 Gallons 2.2 I 120 120 Gallons 2.6 143 Pressure drop through coil (Feet of Hr0) Flow Rate Head. Loss (Feet) 80 Gallon 120 Gallon 1 GPM 1.3 1.6 2 GPM 4.8 5.7 3 GPM 10.0 12.0 O 2am Srliam USA. L.P. 11 scHucol ; Check List For Commissioning/Maintenance Every 2 Years Your Schuco-Trained installer should conduct the following tasks: To Do Execution Check 1 Bleed system See pages 18 of installers manual "Solarstation" Check Test and check initial pressure for expansion tank in See installation and operating instructions for "Expansion Tank" accordance with height of system Check 3 Check and adjust system operating pressure See page 19 or installation and operating instructions for "Expansion Tank'. Add or drain solar fluid as necessary Check 4 Check expansion tank See installationand operating instructions for "Expansion Tank" Check 5 Check 6 Test solar fluid for sufficient anti -freeze See pages 23 of installers manual "Solarstation" Check 7 Check pH value of solar fluid See pages 23 of installers manual "Solarstation" Check 8 Test solar pump Enable low -noise operation with sufficient volume flow Check 9 Check controller functions During solar irradiation: Check system switches on and off Switch -on condition: AT > 6K Check solar pump if required Switchoff condition: AT < 3K See installation and operating instructions for "Schuco DellaSol BS- Without solar irradiation: Simulate switch points by heating or cooling the appropriate temperature sensors: Check system switches on and off Check that solar pump if required See installation and operating instructions for "Schuco De11aSol BS" Additional controller tests, see: installation and operating instructions for "Schuco DeltaSol BS" Check 10 Check temperature sensor Check correct positioning Correct sensor positions if required Check logical temperature display Check whether measured values displayed on control unit are logical. If not logical: Disconnect control unit from the power supply Measure resistancevalues of temperature sensors Replace temperature sensorif necessary Reconnect control unit to power. supply Check 11 Remove calcium deposits from solar storage tank Separate cold and hot water connection from storage tank Connect standard decalcifying pump and allow decalcifying mixture to circulate according to manufacturers instructions Following decalcification, reconnect cold and hot water connections to storage tank. Before drawing off hot water from the system, thoroughly rinse out the hot water heat exchanger 12 0 N07 Sm Usk LP. RL SCHUCO Maintenance/Commissioning Log Operator: Company executing works/Installer: " Name: Name: Address: Address: Location: Location: Phone.: Phone: Fax: Fax: Solar installation: ❑ Domestic hot water ❑ Single occupancy house ❑ Supplementary heating ❑ Apartment building ❑ Swimming pool ❑ ❑ .................... People Commissioned on ............................... Check no.:IOKI Note/preset values Maintenance I OK on ................................. I Note/preset values Maintenance on ................................. OKI Note/preset values Ell ❑ 1 ❑ D1 1 ❑ z ❑ 1 ❑ I I ❑ 3 01 10 01 4 I❑ vaw m.: I❑I to 5 6 El M 1❑1 ❑1 I❑I I❑ e 101 1❑1 I❑ g JEIJ IDI I❑ 10 ❑1 101 I❑1 „ 1❑I JEIJ &prewr.d e..avq.na Installation and operating instructions supplied ❑ Complete Solar Station (type ) ❑ Controller (type ) ❑ Solar Storage Tank (type ) ❑ Expansion Tank (type ) ❑ Collector and hydraulics (type ) ❑ Mounting System (type ) ❑ Charging Station (type ) ' Date Signature of operator/customer 02007 Stl Dw USA, LP. 13 K SCHUCO USA PRODUCT AND WORKMANSHIP LIMITED WARRANTY THIS WARRANTY IS PROVIDED BY SCHUCO USA, L.P. ("SCHUCO") TO THE ORIGINAL CONSUMER PURCHASER ('OWNER-) TWENTY-FIVE YEAR PRODUCT PERFORMANCE WARRANTY - PHOTOVOLTAIC MODULES Schuw warrants that all Schuco-manufactured photovoltaic CPV-) modules will be in keeping with Schuco's stated tolerances and standards for performance at time of sale to Owner. Schuco further warrants such PV modules will perform to a minimum of 90% of the specified rated output for a period of twenty-five (25) years from the date of purchase from a Schuco-authorized dealer. Sch0co further warrants such PV modules will perform to a minimum of 90% of the spedfied rated power output for a period of twelve (12) years from the date of purchase from a Schuco-authorized dealer. Power output shall be measured under STC (Standard Test Conditions: Cell temperature of 25 degrees Celsius, radiation of 1000 W/m, spectrum AM 1.5) using a performance test accepted by Schuco. It is Owners obligation to provide evidence that the PV module does not perform within said performance limits. TEN YEAR PRODUCT PERFORMANCE WARRANTY — SOLAR THERMAL COLLECTORS Schuco warants that all Schuco-manufactured solar collectors (installed for use as heat collectors to provide energy for use in medium temperature range applications It 10. to 210 degrees Fahrenheit)) will be within Sch0co's staled tolerances and standards for performance at time of sale to Owner. Schuw further warrants such solar collectors will perform and produce heat for a period of ten (10) years from the date of purchase from a Schuco-authorized dealer. FIVE YEAR PRODUCT INTEGRITY WARRANTY - NON -ELECTRIC COMPONENTS Schow warrants that all non -electrical components (such as, for example, tanks, collectors, hydraulics, etc.) in Schilco's solar thermal and photovoltaic systems will be structurally sound and free of manufacturing, material or workmanship defects for five (5) years from the date of purchase from a Schuco- authorized dealer. TWO YEAR PRODUCT INTEGRITY WARRANTY - ELECTRIC COMPONENTS Schuco warrants to the Owner that all electriml components (such as, for example, pumps, controllers, PV modules, etc.) in Schuw's solar thermal and photovoltaic systems will be structurally sound and free of manufacturing, material or workmanship defects for two (2) years from the date of purchase from a Schuco-authorized dealer. How To Obtain Warranty Service If a valid claim exists under one or more of the warranties, SchOco or its authorized representatives will repair, reinstall, replace. or refund the purchase price of the failing Schuco product or part, at Sch0co's option. In regard to valid claims of PV module or collector performance, SchOw may choose to fix the output performance to reach said limits, or replace the PV modules or remedy the situation in another commercially reasonable manner. If Schuco determines to replace any or all part or product, and if such part or product as originally installed is no longer available, Schuco shall substitute pans or products designated by Schuco to be of equal quality. Replacement of a pan or product does not renew the warranty period. Minor color vanauons may exist between replacement product and the originally installed product and are not indicative of a defective product. This warranty includes labor expenses for removal and reinstallation up to a total of one hundred and fifty dollars ($150.00) per system. To submit a claim, contact the SchOco-authorized dealer from whom the Owner purchased the product in question. A copy of this warranty and a copy of the original invoice may be required. Claims must be submitted promptly after discovery of the claimed defect and within the applicable warranty period. What Voids These Warranties Installation, removal, painting, repair, adjustment, tampering or re -installation of any Schuco products or components by other than a Schuco-authorized dealer voids any and all warranties, and Schuco expressly disclaims any liability for any costs, defects, or damages with respect to such actions, What Is Not Covered These warranties are granted by SchOco to the Owner only. The warantes only cover materials manufactured or assembled by Schuco and installed by a Schuco-authorized dealer. All warranties assume normal and reasonable use of Schuco products or components. These warranties do not cover damage mused by occurrences beyond the control of Schuco, such as defective, negligent or faulty installation, incorrect product configuration, building or zoning code violations, settlement of the building, failure of the structure (including foundations and walls), use of incompatible accessories, removal, repair, or re- installation of any Schuco products or components by other than a SchOco-authorized dealer, normal weathering and wear and tear, glass breakage, corrosive effects of salt air and chemical pollutants, normal fading, deterioration of non-Schuco approved caulking compounds, fire, flood. lightning, high winds, windblown objects, earthquake, hurricanes, ice dams. icicles and/or ice storms, atmospheric conditions or weather of catastrophic nature as defined by the US Weather Bureau, other acts of God, intentional acts, unreasonable use, vandalism or pollution. These warranties also will not apply to damages resulting from the failure to provide reasonable maintenance, including failure to clean the product, maintain sealing, painting and/or caulking, as reasonably necessary, or dear off gutters or roofs as and when necessary. These warranties do not cover any damage or material failure or misalignment mused by objects dropped, thrown or placed against the products or due to combining any Schuco products with materials, components, gaskets, seals or operating hardware not approved for such use by Schuw. No warranties are valid unless and until the Owner has made full payment under the original sales agreement and all addenda thereto. Remedies and Rights These warranties of. Schuco products and services are the only expressed warranties provided by Schuco. No employee, representative, agent, nor any other person, has authority to assume or incur on behalf of Schuco any obligation, liability, or responsibility in place of or in addition to these warranties. IN NO EVENT SHALL THE DURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BE LONGER THAN THE DURATION OF OWNERSHIP AND OCCUPATION, BY THE ORIGINAL OWNER OF THE HOME ON WHICH Schum PRODUCT IS INSTALLED. EXCEPT FOR THE WARRANTY PROVIDED herein Schuco MAKES NO WARRANTY OF ANY KIND, EXPRESS, IMPLIED OR STATUTORY, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE. SchOco'S LIABILITY TO OWNER (OR ANY SECONDARY HOMEOWNER) UNDER THIS DOCUMENT IS LIMITED TO THE AMOUNTS RECEIVED BY Schuco FOR SERVICES RENDERED UNDER THE SALES AGREEMENT OR PURCHASE ORDER WITH THE OWNER. SOME STATES DO NOT PERMIT ANY LIMITATION ON THE LENGTH OF AN IMPLIED WARRANTY, AND THEREFORE THE IMMEDIATELY PRECEDING SENTENCE MAY NOT APPLY. IN NO EVENT SHALL Schuco BE OBLIGATED OR LIABLE FOR INCIDENTAL,. SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND FOR THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY OF Schuco PRODUCT OR SERVICES. SOME STATES DO NOT ALLOW EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, AND THEREFORE SOME OR ALL OF THE IMMEDIATELY PRECEDING SENTENCE MAY NOT APPLY. THESE WARRANTIES PROVIDE SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. Solar Systems Installation / Operating Manual Installation Procedure for Schuco Solar Water Heating Systems , r c Premium Line Slim Lines � 1 Schuco USA L.P. • 240 Pane Road • Newington, CT 06111 S CH U C® Phone: 1-877-4 SCHUCO • Fax 1-860-666 2359 • solar@schuco-usa.com -- www.schuco-usa.com SCHUCO Preface / Installer Responsibilities Thank you for choosing Sch6co Solar products. Should these installation and operating instructions not answer all your questions, please contact your Schuco specialist. PLEASE REVIEW THIS MANUAL THOROUGHLY BEFORE INSTALLATION. YOU, THE INSTALLER, ASSUME COMPLETE AND ABSOLUTE LIABILITY AND RESPONSIBILITY FOR FOLLOWING THE SPECIFIC PROCEDURES SET FORTH IN THIS INSTALLATION MANUAL. MAKE SURE YOU UTILIZE ALL NECESSARY SAFETY EQUIPMENT, AS REQUIRED BY APPLICABLE RULES AND REGULATIONS OR AS REQUIRED BY COMMON SENSE. SchOco is not responsible for your failure to follow these approved procedures, or to use professional standards of care and common sense in handling Schuco products or following these procedures. Schum is not responsible for any unauthorized changes, additions or alterations you make to the design of a product or to the installation method for any product, or the results from such unauthorized changes. Incorrect usage can result in serious injury or death to the user or a third - party and damage the product. Sch0co shall not be liable for any damage arising fromincorrect usage. Any work you perform must be adapted to suit conditions on site and must be in accordance with technical and local regulations, as well as all applicable stale and federal laws and regulations. Installation must be carried out only by technically qualified and authorized professional personnel who possesses the required licensing, if applicable. Be advised that the installation of solar units may require increased rain resistance measures with regard to skylights, walls and sealing technology and this must be taken into account accordingly. You should be familiar with construction standards established by the Occupational Safety and Health Administration (OSHA). The following is a partial list of relevant national codes. Schuco makes no warranty as to the completeness of this list: 2001 Code of Federal Regulations, Chapter 29, Part 1926: Safety and Health Regulations for Construction. U.S. Department of Labor/OSHA, www.osha.gov The OSHArules most relevant to solar installations include: Subpart D - Occupational Health and Environmental Controls Subpart E - Personal Protective and Life Saving Equipment Subpart P - Tools, Hand, and Portable Power Tools Subpart O - Welding, Cutting, Brazing In addition you should have knowledge of national codes related to solar system installation. Various codes that are used throughout the United States are: 2003 International Plumbing Code International Code Council Inc., www.iccsafe.org - 2003 Uniform Plumbing Code International Association of Plumbing & Mechanical Officials (IAPMO), www.iapmo.org 2000 Uniform Solar Energy Code International Association of Plumbing & Mechanical Officials (IAPMO), www.iapmo.org 2002 National Electrical Code, NFPA 70 or 2002 National Electrical Code Handbook National Fire Protection Association, www.nfpa.org - The NRCA Roofing and waterproofing Manual, 5th Edition National Roofing Contractors Association, www.nrca.org Use SolarEZ'" Installation Manual to attach ezRails on pitched roofs. Afterwards follow instructions given in this manual on how to install and connect collectors and hydraulic components. 'The installer is solely responsible.for. • Complying with all applicable local or national building codes, including any that may supersede this manual • Ensuring that this product is appropriate for the particular installations and 'isdesigned.for the installation environment • Ensuring that the roof, its rafters, connections,. and other structural support members can support thearray under live load conditions • Ensuring that lag screws have adequate pullout strength and shear capacities • Maintaining the waterproof integrity of the roof including selection of appropriate Flashing Ensuring safe installation of all electrical aspects or all plumbing aspects of the solar thermal system This manual may be amended at any time by SCHOCO. Please check with us on a regular basis for any updates or amendments to this document. M.2006 232 160 CHUCO General Information, Hazard Warnings And Safety Advices Asyou work, be constantly alert for circumstances that may cause an accident! y 4:L luift'-'� lcorrectly Carry carefully! Never handle heavy loads alone! If available use tools like elevating truck platform, etc. Pay attention to sharp edges! The following are strongly recommended, and not intended to be a complete list of safety regulations! 1. Follow all OSHA regulations. 2. Pay attention to safety precautions. 3. Wear proper clothing. 4. Use shoes with soft rubber soles and toe protection. 5. Wear eye protection. 6. Wear a hardhat. 7. Do not concentrate heavy loads in one area of the roof, always spread them out. The deck could give way under: the load. B. Roofs with a greater than 4:12 slope that are 16 feet or more above the ground should have a catch platform at the edge of the roof while working. 9. Some roof conditions require that the installer wears a harness and lifeline to protect against falls. 10. Ladder safety: Make sure you are aware of all OSHA requirements. Always check the ladder for defects; never use a damaged ladder. The feet of the ladder must be on a fine, non -slippery surface. On soft earth, place 3/4-inch plywood squares below each leg. If neceessary, nail pieces of wood onto ground, behind ladder, to keep from slipping. Use fiberglass ladders; ladders made of wood deteriorate with age. An aluminium ladder is dangerous if used around electric extension cords or overhead wiring. First steps: - Check delivery immediatly for transport damages. - Check for completeness! If incomplete, please call: 1-877-4 SCHUCO - If necessary, protect delivery against weather influences. - Use caution when unpacking. If necessary use Collector Handles for Premium Collectors or Collector Strap for Slim Collectors. Do not place the collectc on the connection, side! Dispose all packaging in enviromentally sound manner! 1.2 232 160 03,A)m SCHUCO Table Of Contents 1.1 --0VPre facelInstaller Responsibilities_ — General Information, Hazard Warnings And Safety Advices Explanation Of Symbols Used 1.6 1 General Scope Of Delivery Also Required 1.8 I Tools Required 2 0 Premium On -Roof Installation Use SolarffT Installation Manual to attach ezRails on pitched roofs. Afterwards follow instructions given in this manual on how to install and connect collectors and hydraulic components. 2.1 2.7-2.8 Collector Installation: Additional Collectors General Information, Hazard Warnings And Safety Advices `- 2.2 Required Materials 2.3-2.4 System Overview: Premium On -Roof Installation i� •� a O; 2.5-2.6 Collector Installation: Portrait Technical Data 03.2006 232 160 1'.3 SCHUE0 0 FBI,_;�^-v g- �ti� -- - 3.0 Use SolarEem Installation Manual to attach ezRails on pitched roofs. r„ Slim Line On -Roof Installation Afterwards follow instructions given in this manual on how to install and connect collectors and hydraulic components. 3.1 O General Information, Hazard Warnings And Safety Advices 3.2 Required Materials 1 3.3-3.4 _ System Overview: Slim Line On -Roof Installation J I 3.5-3.6 O/ Collector Installation: Portrait 3.7-3.8 ACollector Installation: Additional Collectors 3.9 Technical Data inch CU t O ` 1 _� L O I 1 4 r� 4.0-4.1 Hydraulic Connections Installation Of Collector Temperature Sensor M V 4.2 Roof Penetration 4.3 Connection O/ (p�Pipe L_aW- ^� 5.0 Solar Tank Installation And Commissioning (see Installation Manual for Solar Tanks 80 HE-1/105 HE-1; 232 138) 1.4 232 160 03.2006 SCHlJCO 0 Explanation Of Symbols Used (232 000) 6-figure numbers in brackets are always SchOco See page article numbers Warning: Danger to life, environment and product IVI Connection O Warning: Danger of scalding Al Collector installation (portrait) Flush (in close contact) Important note O Parallel 117, Materials to be provided by installer FU Drill/Pre-drill WeighOTotal weight (Ibs) Ibs Hand -tight OContent/Volume (gal.) Tighten firmly SPressure (psi) �/ Optional Temperature ("F) F 03.20M 232 160 1.5 SCHUCO General Scope Of Delivery included Collectors .2 3 i.e.(231'1561222 9081 Collector -Clamp 8 12 \'tom (232 034 / 232 025) Collector -Clip 4 6 (232 024) Collector Array Connection 1 1 (232 104) CD Collector Connector 1 2 (232'103) _ Schucu Controller DeltaSol BS 1 1 (232 079) Sch0co Solar. Station 1 .1 (232 080) Solar Tank Connection Pipe 1 1 (232 082 / 232 047) 0 J Solar Tank 80 HE-1 1 - (232135) JSolar Tank 105 HE-1 1 (232 736) Expansion Tank 4.7' (232'119) �. Flexible Pipe for Expansion Tank 7 1 (232137) 44�y Wall -Bracket for.Expansion Tank 1 1. U (232120) Connection Kit 15mm' 1 1 (232 073) ThermalMixing Valve '1 8 (232:123) Installation Manual: Installation Procedure for 1 1 Sch0co Solar Water Healing Systems (232 160) Installations Manual: SolarE2Tm Mounting System ^^. (232,101) ' Connection Kit 15mm for Sch0co Lineset (includes 4 Connectors) 1.6 232 160 01. 06 SCHUCO 0 Also Required Oneeded -r3r Sch6co Solar Fluid 40F o Line Set 49ft. 15mm (232 122) (anti -freeze protection ,Q down to-40°F) •" (232 105) O TIP: We strongly recommend to use this Schuw Line Set piping for proper flow rates and easy installation (Connection Kit included in package). If O other piping is used make sure to use a 112" pipe size. In that case. use 232 130 Connection Kit 1/2" to connect piping to the system! optional qvArray Connection Extension (ACE) (232 121) Connection Kit 1/2" (232 130) Safety Guard Harness (221 522) Premium Collector Handles (232 126) Slim Line Collector Strap (232 127) Charging Station (232 125) 03.2006 232 160 1.7 SCHUC Tools Required: /V General installation tools for heating .and plumbing equipment 4PPencil I Chalk �R Tape measure Combination wrench Hexhead Screwdriver O ®� Torque wrench Balancing scale �/ •. Adjustable clamp I Pipe wrench Trolley 1.8 232 160 03, a SCHGWJCO Premium Line On -Roof Installation 2.0 Premium Line On -Roof Installation 2.0 scHucol I&I General Information, Hazard Warnings And -Safety Advices J� The pipes are note Do not transport collectors by grippinging the copper piping. I �I We recommend to use Collector Strap or Premium Collector Handles I ` 1 I Use caution while carrying. Fragile ileml Fragile i I Seclionoff the work area and secure against falling parts. ti n i Apply Safety Guard Harness Safety Guard Harness I Do not attach Safety Guam Harness to the moun- j -' I Ung system I i Warning: Danger of scalding! 1 I Maximum temperature of collectors during 'OF start-up, leak check and installation/maintenance work: <_ 1580F Allow collectors to cool down if necessary. Tip: >�\ Use cover to cool down collectors! I Keep First Aid Box ready and place in range. Dispose of all packaging in an environmentally V i safe manner. 2.1 232 160 03.2006 SCHUCO Required Materials For Premium On -Roof Installation Premium Collectors 2 3 i.e.(231 156) ezPremium Collector -Clamp 8 12 - \��p� (232 034 / package of 50 pcs.) ezPremium Collector -Clip 4 6 \y/�l (232 024 / package of 50 pcs.) Collector Array Connection Kit 1 7 (232 104) �O Collector Connector 1 2 (232 103) 03.2006 232 160 2.2 SCHUCO System Overview: Installation Of Premium Collectors Flat -plate solar collector: Premium V / H tea Sensor plug (3) SolarEfm mounting System (on -roof) 03 a Mounting rail 03 b ezPremium Collector clamp with screw and anchor. block 03 c ezPremium Collector clip q0 Collector array connection kit ®a Collector array connection with thermal insulation and temperature sensor Ob Collector array connection with thermal insulation (oudet) 05 Collector connector with thermal insulation (inlet) ■ To be supplied by installer: Sealant. General installation / assembly material for heating, water and sanitary facilities. 2.3 232 160 03,2006 ISCHU"'CO Dimensions Overview Premium V Collector —51 " i \85" Premium V Collector —153" r, 'f /! 85^, ,a ---— " Collector / Collector 03.2005 232 160 2.4 0 SCHUCO Collector Installation: Portrait Use SolarEZTM Installation Manual to attach ezRails on pitched roofs. Afterwards follow instructions given in this manual on how to install and connect collectors and hydraulic components. L O � 2.5 232 160 03.2006 W.2M6 232 160 2.6 SCHU U Push connector onto the tube up to stop! (you should be able to feel resistance) �T Iv— J 8' 2.7 232 160 03s006 scHuc® Ti T After putting 2nd collector down, connect the pipes and then slide 2nd collector sideways towards the firstl Ensure that both collectors are parallel to each otherl Ensure that both collector pipes l O are slid into the connectorl \ \\ \\ 1 Slide second collector towards the \ )/J�/� \ To mount additional Collectors, first carefully! \ / `�� repeat steps on Do not bend the tube! ®, - 2 inch page 2.7 - 2.8 ® �co the end, tighten the wrenches! tor - connector, using wrenches! Do not over -lighten, that could Y damage the pipes. Just one 360' turn! TIP: You will hear a "squeaking" sound when clamping rings are shout to be tightened. All additional collectors are to be mounted the same way! For Hydraulic Connections and Temperature Sensor 1 installation see Chapter 4.0 �� a 03.2006 232 160 2.8 SCH C0 �� inch Technical Data h inlet/ tbs Outlet I w h Ibs psi inch inch inch inch I Premium Collector 84.7 49.3 3.6 121.25 s87 2 x 0 0.47 w Characteristic pressure drop curve (temperature of solar fluid = 68 °F) 0 pL [mbar] = Increase of pressure m [kg[h] = Volume flow 5.801 5.101 4.3 5 m E 3.6 OPremium V/H Ja 2.9 0 4 2.1 1.4 0' 50 100 150 200 .250 300 di[kgfh) I I 8 2.9 232 160 03.2006 232 160 03.2006 SC!-9!_DCO Slim Line On -Roof Installation 3.0 Slim Line On -Roof Installation 3.0 SCHU General Information, Hazard Warnings And Safety Advices Ax` The pipes are not handlesl Do not transport X I collectors by gripping the copper piping. l.�'9LL�tl•1` I i We recommend to use b Collector Strap or �I Premium Collector ((�„0 Handles Use caution while carrying. \ ` Fragile item! �II'ri III I Sectionthe work area and secure against falling parts. ti I Apply Safety Guard Harness. NIN i ! Safety Guard Harness. I +�.t Do not attach Safety Guard Harness to the moun- ting system. Warning: Danger of scalding! Maximum temperature of collectors during uF n start-up, leak check and installation/maintenance ll!1119L work: <_ 158OF I No% Allow collectors to cool down if necessary. Tp: Use cover to cool down collectors. Keep First Aid Box ready and place in range. Dispose all packaging 3.1 232 160 03.2006 SCHUCO Required Materials For Slim Line On -Roof Installation Slim V Collector 2 3 U (222 908) �O�a+ ezSlim Line Collector -Clamp 8 12 (232 0251 package of 50 pm.) ezSlim Line Collector -Clip 4 6 (232 0721 package of 50 pcs.) Collector Array Connection kit 1 1 (232 104) �O Collector Connector 1 2 (232 103) 03.200e 232160 3.2 SCHLJCO .z System Overview: Installation of Slim Line Collectors lJ b 3c 1Q Solar collectors Slim V (Da Sensor plug (3) SolarEZ"m mounting system (on -roof) Qa Mounting rail (3)b ezSlim Line Collector clamp with screw and anchor block 03 c ezSlim Line Collector clip ® Collector array connection kit Qa Collector array connection with thermal insulation and temperature sensor Ob Collector amay connection with thermal insulation (3) Collector connector with thermal insulation (S) To be supplied by installer: Sealant. General installation / assembliy material for heating I water and sanitary facilities. 3.3 232160 01s 6 SCHUCO Dimensions Overview 69UI1R4Rll dC I Slim V Collector lector 03,2006 232 160 3.4 01 Collector Installation: Portrait Use SolarEZTm Installation Manual to attach ezRails on pitched roofs. O Afterwards follow instructions given in this manual on how to install and connect collectors and hydraulic components. Carry carefully! If necessary use Collector Strap. / l O •\\ " -6inch t r, 7 /) r t 3.5 232 160 03.M06 SCHUCOO O. : 4+4 4 2 e M.20W 232 160 3.6 CI- UCO m 1) Push connector onto the tube up to stop! you should be able to feel resistance) 7 3.7 232 160 03.M6 SCHUCO O YYAfter putting 2nd collector down, connect the pipes and then slide 2nd collector sideways towards the first! 6 Ensure that both collectors are parallel to each other, use wooden spacer) O \ Ensure that both collector pipes ; O are slid into the connector) \ t • r carefully, use wooden not bend the tube! At the end, tighten the collector - connector, nnector, using wrenches. 9 Do not over tighten, that could damage the pipes. Just one 360' turn! TIP: You will hear a "squeaking" sound when clamping rings are about to be lightened. lz� To mount additional Collectors, 1,- repeat steps on -2inch page 3.7-3.8 All additional collectors are to be mounted the same way! � � For Hydraulic Connections and Temperature Sensor f installation see Chapter 4.0 03,2006 232 160 3.8 SCHUCO inch Technical Data h G)Inlet/ rbs Outlet I W In Ibs psi inch inch inch inch Slim V Collector 80.28 44.84 2.20 121.25 s 87 2 x 0 0.47 W Characteristic pressure drop curve (temperature of solar fluid = 68 °F) 0 pL [mbar] = Increase of pressure rh lkgml = Volume now 5.8 5.1 4.3 s 232'160 03.2006 SCI— UCO Hydraulic Connections Temperature Sensor Installation c we Hydraulic Connections Temperature Sensor Installation c we SCHUCO Hydraulic Connections :L_ Installation of temperature sensor Install sensor on the outlet side of collector array only! hot (outlet /from collector) 3 \ O hot I outlet) � 7 8 Tighten both screw connections with hand. Do not over tighten, - that could damage the pipes. Just { `• one 360'turn! ..a •l. TIP: You will hear a "squeaking' sound when clamping rings are z •a j Z about to be tightened. O Ensure that temperature sensor Oslides into designated pipe within collector. Check visiblyl cold (inlet) y 1 232 160 03.2006 SCHUCO Roof Penetration Possibilities US f Possibility To Seal Roof Penetrations vauo0 Art. No. 232 063 - Twin Flashing 232 065 - Single Flashing Roof penetration should be carried out professionally and properly. Follow the instructions of the manufacturer if you have to put down new shingles! • The ends of both Collector Array Connections must be connected to a Line Set (recommended Art. No.: 232 122) Note: If Line Set (Art.No.: 232 122) needs to be shortened, cut only with pipe -cutter, deburr afterwards. Caution, do not cut the cable of the temperature sensor. Do not break the pipes while bending. The usage of suitable tools is necessary! 232 160 4.2 SCHUCO Pipe Connection From Lineset To Collector Array Connection. Overview: \"\`gymp� 131 %z1\ Smm \ ' W �ecwK• ��tt dV' The shown procedure has to be done with both pipes! Use Collector Connector 15mm or Collector Connector 1/2" ! Disassemble the Collector Connector. Attention: Do not lose the brass rings d, which lie inside the swivel nuts and c! Vl Tighten all clamping -ring connections in. the same way: - mount swivel nuts hand tight. - always use two wrenches. -hold the middlepart of the connector in place, while tightening the swivel nuts with one 360° turn! Use Array Connection Extension (232 121) to connect collector array connection (232 104) to the lineset (232 122)! Test all connections for leaks during the pressure test! The connection to the solarstation is described in the Solarstation Manual (Art.No.: 232 102). 4.3 232 160 01MB Aug 26 10 01:37p Gary 5107333286 professional F a s U laC k® Sam prod Installation Manual Date Modified: 09/10/2007 Installation steps overview 1) System layout & chalk line marking 2) Locating roof rafters along chalk lines 3) Sealing/attaching FastJack$ 4) Clean up/Quality Inspection Step 1: System layout & chalk line marking Chalk line — to reference Prior to beginning attachment work, the system /\ support rail placement roof layout should be defined. /; i;: A drawing or sketch is recommended prior to roof work. Upon finalizing layout, use chalk lines to mark support rail locations. The chalk lines will be used to align Fastlack® attachment points. Note: When configuring dp�ca\ Note: All support rails should be placed 48" apart layout please account fora 0.6" gap p$ along the module length.. The rail distance from the between modules and 2" on each end of the module will vary based on module size. end of the module array for clamps. Chalk lines should be placed near the center line of the tile to ensure a proper cut for the roof flashing. The 46" grid design is based on 12"; 16" or 24" on center (o/c) rafter spacing. (12"x 4 = 48", 16" x 3 = 48". 24" x 2 = 48") Note: All product specifications are based on 48" paired support rail spacing. Proper module/rail orientation —single array sample raj Clamps must secure the module on the long end of the frame. The span of the two support rails should be 48 EXAMPLE: (Using a 62" long module) 8" 48" 62" n Aug 26 10 01:27p Gary professional SOLAR products- ��70 1 IIGCrCU vdluCD lul um.n��l Ilan uwunr ingsystem—non-tilt up. FastJack@ Installation Manual Date Modified: 09/10/2007 lore than one row, with no distance between adjacent oxirnately the length of the Snap chalk lines along the location of where the support rails will be placed once spacing is calculated and measured. 48" Actual spacing will be eeter- mined on pattern of the rooting material to ensure a proper seal. Step 2: Locating roof rafters along chalk lines 1) Since rafters are normally located every 48" on center (o/c), finding one reference rafter should be sufficient for approximating the location of additional rafters by measuring 48" from the 9a•n center of the first. 2) If the roof eve (bottom edge of the roof) is ex- posed, reference the centers of the roof rafter and ; use a chalk line to mark the rafter location up the roof. Mark the intersection of the chalk lines. This will be your rafter centers. ILn.0 . INN{Mull ` \ It the roof has a closed Or blind soffet . (enclosed rafters not visible at roof edge). Ra- the nailing pattern along fascia board (board m,.R attacned to ends of rafters) may indicate the rafter location at the bottom edge of the roof Aug 26 10 01:36p Gary 5107333286 -- Y professional Sow prod Fasthcke Installation Manual Date Modified: 09/10/2007 Step 3: Attaching/ Sealing FasUack to Composition Shingle STEP 1: Locate rafter center by using precision stud finder or other means. Using a 3/6" ma- sonry bit, break through the comp shingle over the rafter in the cen- ter of the shingle. Position Fast - Jack@ drill guide over the hole location and drill your pilot hole using a 3/16" drill bit. STEP 3: Using a Fastlack® flash- ing template (optional), and a util- ity knife with hook blade, cut com- position shingle. The template will cut the shingle to the size needed for a standard or Oatey@ flashing. (TEMP -STD illustrated) 8 The 1/4- masonry bit is to be used to break through the rough com- position tile surface only to avoid premature pilot hole drill bit wear. Do not drill pilot hole with 1/4" masonry drill bit. STEP 2: Insert the 5/16" stainless steel lag bolt and washer through the FasUack® base. Install the lag bolt through the FasUack® using a 'h" socket and electric impact wrench. IMUse the Flashing Template (Oateym flashing template #TEMP -OAT; standard flashing template #TEMP -STD) to cut in flash- ings on a composition rooftop to save labor and frustration. The template is an easy tool that enables the installer to quickly and cleanly cut in a flashing with no guessing or struggle. Aug 26 10 01:28p Gary 5107333286 professional SOLAR produc , STEP 4: Slide.flashing over the base and under the upper row of composition shingle. FastJacko Installation Manual STEP 5: Using the post threader tool (included with the flashing template), thread the post through the flashing into the base. Note: If using Oatey® no caulk flashing sealant will not be necessary. STEP 7: Seal flashing per the flashing manufacturers' specifications. Step 4: Clean up / Quality Inspection Date Modified: 09/10/2007 STEP 6: Using the adjustable pipe pliers, tighten post into base by turning clockwise. Clean Up: Upon completing the attachment installation, account (\�/7 Make sure all installation crew for all tools and clean area as necessary. ��l` fJ•� members on thereof are mind- ful of installed roof attach - Quality Inspection: Contractors are recommended to perform a final at- tachment quality inspection prior to installing the RoofTrace mounting system to ensure all attach- ments are properly sealed. It is also recommended tc check all attachment spacing to verify all attachment points were positively connected. ments to prevent tripping. All installation crew members should utilize proper safety equipment when installing a solar system. (Harnesses, hard- hats, gloves, proper no -slip footwear, etc.) stalleis with a viorking knowledge of construction principtes: - —I— :m.:6i OG1:27p Gary 5107333286 ilia � ■�i■ . n■ % 7,rofr essional Cp S�� p C k® SOLAR. r produc� Installation Manual Date Modified: 09/10/2007 APPLICATION; The FasUack attachment can be used on virtually any roof re- "' quiring a flashed installation. The FasUack is available in four sizes: FJ-300-18 3" FJ-450-18 4-1/2" FJ-600-18 6" FJ-750-18 7-1/2 .� WARNING All Professional Solar Products (ProSolar) are engi- neered and tested to withstand stated specifica- tions (as stated on published specification sheets) when installed properly. Failure to install properly may decrease the performance of installation. O SAFETY All regional safety requirements should be followed when installing Professional Solar Products. All tools and equip- ment located on the roof should be secured to avoid falling object hazards. All equipment/tools should be properly maintained and inspected prior to use. Any exposed studs should be protectively capped to help avoid injury. This in- stallation manual is intended for use by professional in- stallers with a working knowledge of construction principles. Comp roof w/Oateym flashing Comp roof w/standard flashing Flat concrete tile/built-up S-Curve concrete tile/built-up IN ©1 Explanation or Install Tip Important Product Performance Information Critical for Safety • Chalk line • Cordless drill with 3/8" carbide masonry drill bit (for breaking through comp shingle surface only, not pilot hole) • Cordless drill with long 3/16" drill bit (for pilot hole) • Cordless impact wrench with 1/2" socket Lumber crayon • Precision stud sensor (recommended Zircons' 1520) Flashing Template (standard flashing template #TEMPSTD; Oatevit-flasbing template #TEMP -OAT) • Adjustable pliers (1-1/2" minimum jaw capacity) • Utility knife with hook blade • Dead blow hammer (approx. 21 oz.) Hug Zti I 1`,eup ttary aIV /JJJLOO �f L^L�retcrr 1:r.d ` 2,3591bs nr,'m! PulyuuC aSFtJc3ck'_, S081bs i Palest k6,3bo,491 F{ashabie Roof Stanchion FcstlacicoFJ-300-18 The parented design of the FusiJock(D con he easily expressed as the most innovative, efntient For 0atey')styte amhings and tostcffertive tool of it's kind! FastJack Between the pretision C11C machined base and stanthion along withs:ritr engineering and material stondords, the FostJacko has been laboratory tested to provide 7,359 pounds of strength using only a single lag bolt (indudedl! Four Sizes Available! 3" High Part# F1300-18 for low profile installations using ooiey© (lashings (for composition shingle roof -lops) A-1/2" High Part# FJ-450-18 For installations using stondard lloshinas [for Composition 4 Jlat roohaps) 6" High Pcri# FJ-600-18 For standard Bushings (for flat file roohaps) 7-1/2" High Part# FJ-750-18 For standard fleshings (sized far Scurve file roofs and/or double flashed installations) The Fast locko design is covered under Pet 9.6,360,491 •aury,w.5AS' x 3l/y' lap bah Commercial FastJacko also available Benefits of the FcsfJack(D • Remarohle post makes Installation on existing roofs/ruirefit quirk and msy Ireler to the illustration to the right) • Patemed design loreles the lag halt directly under rlao stanchion providing superior strength mlues • Fast 8 easy to instoll - saves fime and lobar tans • Precision madrined from extruded aluminum, there are no welds to torrode or brc6 Significantly liglaer than steel for installer connamice and reduced supping costs. • Imegmted drs9 guide insures Pedal Pilo, holes every fire . minimizes the possibility of splitting roof ratters Bose deusin'ollmvs sidually any roof noshing to hssmll Out on the roof deck Emait u,for mare injorrs ation prosolar@prosolar. com Easy installation of (lashings ovr existing roof -taps See mn'r. `or %miollollon ineory Fast.lackO FJ-450-18 ferata rlard height fleshings d at 4,250 lbs. 316- x a,< - SS Hex Bolt Standard & Oateyo Flashings slip over the base and under the delicate shingle J am- Ss Flat Waahor The post can he V installed through the top of the flashing •sn b- = a-vr.. . /6 SS Lag Boll Thraadad Fust- Jack Base