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13040063 CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 919 NEW HAVEN CT CONTRACTOIt:"P�H'''1'O'8E PERMIT NO:13040063 OWNER'S NAME: CHLJANG TSU-YAU � �/ �/ �� DATE ISSUED:04/08/2013 OWNER'S PHONE: 4088982606 PHONE NO: ❑ LICENSED CON1'RACTOR'S DECLARATION JOB DESCRIPTION: RESIDENTIAL� COMMERCIAL� •. License Class C�_ I:ic.# ��(�8 O 2 INSTALL ROOF MOUNTED PV SYSTEM 3.36 KW 14 � PANELS Contractor �A 11 L� ST��._Date 3 I hereby affirm that I am licensed underthe provisions of Chapter 9 (commencing with Section 7000)of Division 3 of the Business&Professions Code and that my license is in full force and"effect. I hereby affirm under penalty of perjury one of the following two declarations: I have and will maintain a certificate of consent to sel£insure for Worker's Compensation,as provided for by Section 3700 of the Labor Code,for the performance of the work for which this permit is issued. Sq.Ft Floor Area: Valuation:$17318 I have and will maintain Worker's Compensation Insurance,as provided for by Section 3700 of the Labor Code,for the performance of the work for which this APN Number:35611044.00 Occupancy Type: permit is issued. APPLICANT CERTIFICATION I certify that I have read this application and state that the above information is pERMIT EXPIItES IF WORK IS NOT STARTED corcect.I agree to comply with all city and county ordinances and state laws relating wIT 80 DAYS OF PERMIT ISSUANCE OR to building construetion,and hereby authorize representatives of this ciry to enter upon tfie above mentioned property for inspecrion purposes. (We)agree to save iHO DA OM LAST CALLED INSP C .ION. indemnify and keep harmless the City of Cupertino against liabilities,judgments, �` !� costs,and expenses which may accrue against said City in consequence of the Issued by Date: U / granting of this permit. Additionally,the applicant understands and will comply with all non-point source regulations per the Cupertino Municipal Code,Section 9.18. � i ,� RE-ROOFS: Signature nn�1L S� D.. � '�'�� bl3 All roofs shall be inspected prior to any roofing material being installed.If a roof is fT: installed without first obtaining an inspection,I agree to remove all new materials for inspection. ❑ OWNER-BUILDER,DECLARATION Signature of Applicant: Date: I hereby afiirm that I am exempt from the Contractor's License Law for one of the following hvo rea§ons: ALL ROOF COVERINGS TO BE CLASS"A"OR BEITER I,as.owner of the property,or my e[nployees with wages as their sole compensation, will do the work,and the struch►re is not intended or offered for sale(Sec.7044, Business&Professions Code) , I,as owner of the property,am exclusively contracting with licensed contractors to HAZARDOUS MATERIALS DISCLOSURE construct the project(Sec.7044,Business&Rrofessions Code). I have read the hazardous materials requirements under Chapter 6.95 of the.- California Health&Safe'ty Code,Sections 25505,25533,and 25534.-I t6i11 I hereby aTfirm under penalty of perjury one of the following three maintain compliance with the Cupertino Municipal Code,Chapter 9.12 and the declarations: Health&Safety Code,Section 25532(a)should I store or handle hazardous I have and will maintain a Certificate o.f Consent Eo self-insure for Worker's material. Additionally,should I use equipment or devices which emit hazardous Compensation,as provided for by Section 3700 of the Labor Code,for the air contaminants as defined by the Bay Area Air Quality Management District I performance of the work for which this:permit is issued. will maintain compliance with the Cupertino Municipal Code,Chapter 9.12 and I ha�e and will maintain Worker's Compensation Insurance,as provided for by the Health&Safety Code,Sections 25505,25533,and 25534. Section 3700 of the LaborCode,for the•performance of the work for which this Owner or authorized agent: Date:� permit is issued. � � �o(3 I certify that in the performance of the work for which this permit is issued,I shall not employ any person in any manner so as to become subject to the Worker's CONSTRUCTION LENDING AGENCY Compensation laws of Ca(ifomia. If,after making this certificate of exemption,I become subject to the Worker's Compensation provisions of the Labor Code,I must I hereby affirm that there is a construction lending agency for the performance of forthwith comply with such provisions or this permit shall be deemed revoked. work's for which this permit is issued(Sec.3097,Civ C.) Lender's Name APPLICANT CERTIFICATION Lender's Address I certify that I have read this application and state tfiat the above information is correct.I agree to comply with all city and county ordinances and state laws relating to building construction,and hereby authorize representatives of this city to enter upon tfie above mentioned property for inspeCtion purposes.(We)agree to saue ARCHITECT'S DECLARATION indemnify and keep harmless the City of Cupertino against liabili6es,judgments, costs,and expenses which may accrue against said City in consequence of the I understand my plans shall be used as public records. granting of this permit:Additionally,the applicant understands and will comply with all non-point source regulations per the Cupertino Municipal Code,Section Licensed Professional 9.18. Signature Date ` ALTERNATIVE ENERGY PERMIT APPLICATION � COMMUNITY DEVELOPMENT DEPARTMENT•BUILDING DIVISION �k' 10300 TORRE AVENUE•CUPERTINO,CA 95014-3255 � (408) 777-3228•FAX(408)777-3333•buildinqCc�cupertino.orq n� CUPERTIN� �U 1 PROJECI'ADDRESS �� N�� . C APN# �� e �O /� n � -��_ OWNER NAME �� V�'N PHONE� ��g ��O E-MAIL ��C` � �y ;� � ��tA �1I STREET ADDRESS � CITY, STATE,ZIP FAX C �� S� CON'CACT NAME PHONE E-MAIL $ V a n i vrars� STREETADDRESS C1TY,STATE. ZIP FAX ��M 3 s c� S ct3 c'� �3�v,p S�n, u ❑OWNER ❑ OWNER-BUILDER ❑ OWNERAGEiVT �COMRACTOR �COMRACTORAGEM � ARCHITECT ❑ENGINEER ❑ DEVELOPER ❑TENANT CONTRACTOR NAME p � LICENSE NUMBER LlCENSE TYPE BUS.UC H L.- q COMPANY NAME &MAIL FAX STREET ADDRESS CITY STATE,ZIP PHONE I'�' ARCMTECT/ENGINEER NAME . LICENSE NUMBER BUS.LiC# COMPANY NAME E-MAIL FAX STREET ADDRESS CITY,STATE,ZIP PHONE USE OF �SFD or Duplex ❑ MUItI-F3[Y11Iy PROJECT IN WILDLAND PROJECi IN STRUCi'URE: ❑ COIriri10I'C13I URBAN INTERFACE AREA ❑ Yes ❑ NO FLOOD ZONE ❑ Yes �0 /� LAR PANELS ❑ ELECTRIC VEHICLE CHARGING STATION ❑ SOLAR WATER HEATING � OTHER: FOR SO/AR PANE/_S.• NUMBER OF PAIYELS/UNITS: #KILOWATTS: TOTAL VALUATION . �. �� - DESCRIP7'ION OF WORK r r ,;.- - REC ' By my signature below,1 certify to each of the following: 1 am the property owner or authorized agent to act on t p perty owner's behalf. f have read this application and the information I have provided is correct I have read the Description of Work and verify it is accura . 1 agree to comply with all applicable local ordinances and state laws relating to building constru 'on. authori e representatives of Cupertino to enter the above-identified property for inspection purposes. Signature of ApplicanUAgent: Date:¢}-��U�3 SUPPLEMENTAL INFORMATION REQUIRED OFF[CE USE ONLY � OVER-"fHE-COUNTER c. � F' ❑ EXPRESS :e v � ❑ STAIYDARD x U � ❑ LARGE °'. ° ❑ MAJOR- PVApp_2012.doc revised 06/20/12 CITY OF CUPERTINO FEE ESTIMATOR—BUILDING DIVISION ,{ ADDRESS: 919 new haven ct DATE: 04/08/2013 REVIEWED BY: Mendez APN: BP#: *VALUATION: $17,318 —� xPERMIT TYPE: Building Permit PLAN CHECK TYPE: Alteration/ Repair PRIMARI, PENTAMATION SOLAR-RES USE: SFD or Duplex PERMTT TYPE: i wORK INSTALL ROOF MOUNTED PV SYSTEM 3.36 KW 14 PANELS SCOPE �� w �, �a� _ � T� " �� — � -� � � �� ,� ��- �� ° ��t � ��` � � �" � , , � 5,.�°, ;� ', _�. _ .�: . �� h,.�� 1<�ch. f'lan t'Fieck Pl:srtrb. f'lcrvt Che>ck Elec..Ptan C,hc�ek ,-L1er.h.1'ern�rit Fec:: f'lumb. Permit 1'ce: Elec. f'c:rmir l�ee: C)!/�er�;lleeh.Ins�>. C)7)rer Plumh Irasp. C3tFrer Glec.Ins��, _l�ech.lnsf�../�e;e: Plurt�b. Ijta•p.£ee: Elec.Insp.I'e,e: ' NOTE:This estimate does not include fees due to other Departments(i.e.Planning,Pub[ic Works,Fire,Sanitary Sewer District,School District,etG . These ees are based on the relimina in ormadon available and are onl an estimat� Contact the De t or addn'Z in o. FEE ITEMS (Fee Resolution 11-053 E . 7ff /1/12) FEE QTY/FEE MISC ITEMS Plan Check Fee: $0.00 1 # Altemative Energy System Suppl.PC Fee: � Reg. Q OT 0.0 �'s $0.00 $219.00 IPHOTOVRES Photovoltaic System PME Plan Check: $0.00 Permit Fee: $0.00 Suppl. Insp.Fee:Q Reg. Q OT Q,Q hrs $0.00 PME Unit Fee: $0.00 PME Permit Fee: $0.00 t;onstr�tction Tcr�r: �� .��nir�i,stratiy�e:Fe�.: � �� Work Without Permit? �Yes. Q No $0.00 � Advanced Plannin�ee: $0.00 Select a Non-Residential � Building or Structure � � l r�avel I�vc��,�rnental��ior�Fees: � � � Strong Motion Fee: IBSEISMICR $1.73 Select an Administrative Item Btd�g Stds Commission Fee: 1BCBSC $1.00 y . $2.73 $219.00 �,' ��; �; .�� 2� .; �� $�21.73 Revised: 04/01/2013 PHOTOVOLTAIC SUBMITTAL CHECKLIST COMMUNITY DEVELOPMENT DEPARTMENT• BUILDING DIVISION ALBERT SALVADOR, P.E., C.B.O., BUILDING OFFICIAL CUPERTINO 10300 TORRE AVENUE •CUPERTINO, CA 95014-3255 I (408)777-3228• FAX(408)777-3333• buildinq a(�cupertino.orq GENERAL INFORMATION This submittal checklist can be used to determine and verify completeness of a photovoltaic permit application. Upon verification of a complete submittal package, please submit four sets of plans and supporting documents � to the Building Department for review and approval. �, PLANS /DOCUMENTATION INFORMATION COMPLETED BY APPLICATION SUBMITTAL INFORMATION STAFF Required Provided (check) (check) � �� Documented cost estimate to establish valuation � 0 v � Provide two copies structural calculations, prepared by a registered California l � z design professional for roof mounted systems if the total weight of the PV F w system is over five pounds per square foot or if the maximum height above the � � i � � roof surface exceeds 18 inches; or if the total height of the PV system , a v exceeds five feet in hei ht for round mounted s stems � O Manufacturer's Specifications for all equipment. ❑ 0✓ `� A Provide Manufacturer's Installation Instructions for all PV modules, mounting s stems, combiner boxes if used), inverters, and disconnects. � � a �, Name of property owner ❑ ❑✓ w r�a Address of property owner � �✓ ' p ,,W� Scope of work documented on the plans � �✓ I�� V v' Project Data (including assessor's parcel number, use of building, etc.) ❑ �✓ ' � Site plan including property boundaries and north arrow clearly identifying the Q location of the PV installation. ❑ ❑✓ ,.a Site Plan shall indicate location of electrical service, combiner box, inverter, a/c a & d/c disconnects, �unction boxes and batte banks. ❑ � F�., Site Plan for Ground mounted systems shall identify all structures on property, � topography of site, driveway access from street, easements, site utilities, septic � � s stem with leach lines, etc. Roof Mount: z Provide Roof Plan indicating location and total coverage (area) of PV array. I p Roof plan shall show adequate access and pathways based on the Solar F, Voltaic Installation Guide by the State Fire Marshal's Office and CalFire: ❑ ❑✓ U z htt ://osfm.fire.ca. ov/ df/re orts/solar hotovoltaic uideline. d � Q Provide Partial Roof Framing Plan identifying size and spans of inembers that � a"�„ su ort the PV s stem � � II Z Provide details indicating attachment of PV modules to roof framing. Verify ❑ � I � method of water roofin and flashin . Ground Mount: Foundation Plan with foundation details referenced to applicable details. ❑ ❑ Pho�oi�oltnrcSubmit�alC'hecklisl 20ll.doc rei�rsed 07;'01/12 Electrical single-line diagram clearly identifying all devices installed in the PV system and indicating total kVA rating of system. 1)Array wiring identified 2) � � � Combiner/junction box identified 3) Equipment grounding specified 4) Disconnect � s ecified 5) Inverter specified 6) S stem roundin specified � Clearly identify the point of interconnection with the utility supplied wiring system and � � a. provide details on main breaker, PV breaker and ratin of bussin . •� Indicate type and size of all conduit and conductors throughout the PV system ✓ VProvide typical detail of signage. Signage shall be green or red plastic engraved with � 1/2"' high white letters, permanently mounted on or immediately next to the panel ❑ ❑✓ vdoor. w Identify location of service disconnecting means and PV system disconnect (for PV ,.� systems connected to utility services). Plans shall indicate that the inverter � W disconnects are to be a separate component and serviceable. And, if applicable, � � lans shall identif the buildin or area to be served. Identify DC array solar panel Voc and Isc rating on plans. � Q The installation of the PV system shall conform to the requirements of the 2010 �; California Building Code and the 2010 California Electrical Code, Article 690 and any ❑ ❑✓ �, Z other applicable articles or standards." � � � Installation shall be provided by a California Licensed Contractor(B, C-46 or C-10). � �✓ C p"' Buildings with stand alone systems shall have a placard indicating that it is a I Z � standalone system and shall show the location of the disconnecting means. or ', Q `i. ❑ ❑✓ a W Buildings with utility services and a PV system shall have a plaque or directory w F" indicating the location of the service disconnecting means and the PV system Z Z disconnectin means. � p Any solar structure that requires variation from the setback or height restriction of the C R1 Ordinance may be allowed with a minor Residential Permit(per Section Q 19.28.090). Solar installations may not result in privacy impacts, shadowing, intrusive � � � noise or other adverse impacts to the surroundin area. NOTE: All drawings must be signed by the person p��eparirtg then�. All wo�•k shall complv with the 2010 I Califorrria Building Code and the 2010 Califor�iu Electrical Code, Article 690 'I PROJECT INFORMATION SITE ADDRESS 919 NEW HAVEN CT APN DATE 04/04/2013 OWNER NAME TONY CHUANG OWNER PHONE 408 898 2606 FEE ESTIMATE ("I'he calc�lated fees are only an estimate. Corrtact the Bldg Depl for additiorral i�fo.) �� *USE OF BLDG: Single Family Dwelling Permit Fee $219.00 *VALUATION: $17,318 Strong Motion Fee $1.73 �`QUANTITY: 1� #of Systems Bldg Stds Commission Fee $1.00 � TOTAL $221.73 Pho�ovollnicSubmNln!('laecklisl 20/l.doc revised 07/01/!2 � r •�� _ �~ E'� Photovoltaic Nodules i ::_:. iM6Q Series Photovo��a�c tlltoc�u�es Peak Power: 235-245Wp Features i � 60 MOTECH multicrystalline solar celis connected in series h Designed for 600V or 1000V applications � For residential, commercial and solar farm grid-tied applications • Standard output power tolerancet of-3% +5% < Robust design to weather all environments • TE Connectivity (formerly Tyco Electronics)junction box with easy click SOLARLOK�connectors and cables • Manufactured globally with world-class quality standards Quality, Reliability, and kWh Yield MOTECH modules are powered by industry acknowledged high performance, reliable silicon cells. 20 years of experience in solar module engineering and design, along with rigorous durability and performance tests,ensure reliable lifetime pertormance and maximum kWh yield. American Recovery ��,�r and Reinvestment Act �i-�` P�gP«W91�p�" Modules manufactured at ouG.Nevuar ,Delaware f��ryp��'I��ty)/��ryy�}tr�� I/�� i�#� ' V'Mi L�l� V lI:•�.,� .n. projects that are required to rit�� uy Americ�t]ildf��s��6�t$71e�t$ � American Recovery and Rein�-. , �� ct(ARRA)v�. �+. �y :±�. . .. ' 9 �1��h 6d � �4d�a6 1::` '.......�..,.....� •Q 6 25-Year Progressive Wa�:�r�,t�t��t� ��k �� pLIANC� ',��r� s � 25-year progressive power warrant�/ ,{ ,/ � • �eF tev,r�d �ry �,,,,/�i..t ?'�AT tl 10-year warranty on materials and workmanship �MOTE�H�s,o,„e�bB�� Certifications & Standards* ��Standard tiered wafranty � a500/ � ADDED VALUg,FRp�,wQ�� .�.� . ,a �B,. .-��'—1--+-�—•—*—+-+-i-�--t -6��-�--Y-<=--Y-r -+--t�—t—� � � � � �� , � � 90% �} 't r -� � a� i r 4 0� � Q (1$ � � _-+.-1� 4 4 4_ '__ ?� 60/ I�it�I't@�f IIYC+eT�MIC a �j 4= , i.�.�. ' Application Class A IEC 61215 UL 1703 0 ..� 1� , 25 Yea[s' Safety Class II IEC 61730 'Please refer to our website at www.motechsolar.com for certification and warranty details t Contact your sales representative for available power output tolerance and warranty options 4 v •�i� � � .� " Photovoltaic Modules � Physical Characteristics 992mm 942mm Mounting I� 39.1in � 37.1in hoies 9mm x 14mm i� 0.35in x 0.55in � a� ��- p__� � s �`��.��. 50mm•, {� �� ' 1.97in t �'p� } � 2mm I �O.OSin 860mm 1000mm �35mm� I 33.gi� 39.4in Grountl 1.38in 1650mm MouMing hoies holes 65.Oin 5mm 1360mm 02in 53.5in � ,, Drainage " holes a - + -,�W�� Physical Design Properties IV Curve -�W�� -eoow,u'c ----..._-•...............•----�-------•-•-----•---.......-----....._..................------------------------...._•--------�---------------- -nornv,zs� Weight 43.7 Ib[19.8 kg] 9 - -�oow,zs'c .....--°-•---------------------------------•••••:.........-•----------•----•--------------------------.........---------------------------�--- Maximum Tested Load ±50 psf[2400 Pa]/+113 psf[5400 Pa]' S ----------------............:.:......._.....,....---•---------------------.._...:............---�•-•-----------•-•-•-•-----�-----...--•-------- � Hailstone Impact Resistance 1"@ 50 mph(25 mm @ 80 kph] a 6 _ -----------------•---........_..__........-•-----------------------------------.....---••------•-------------------------•------------------- •- Junction Box IP65 rated c�i s - � -----------------------------------------,••,•-•••••.:.------•--------........--••---------------------........-----------------------------... � 4.Ommz Universal PV Wire,1000mm[39.4in], �j ° - Output Cables TE Connectivity(formerly Tyco Electronics) s - SOLARLOK�Conneclors 2 _ 'Refer to module instaliation insiructions for maximum loading configurations. � - " Please also inquire with your dealer on the option of 40mm frame height. o � � � � 0 10 20 30 40 Electrical Performance Voltage(� .. ..- .- .�: �: � .�: •t �: � .�: �: � .. , •t Test Cond'rtions STC NOCT STC NOCT STC NOCT Ma�c.Power Voitage Vmpp(� 29.66 26.84 29.96 27.19 30.41 27.62 Max.Power Current Impp(A) 7.92 6.36 8.01 6.42 8.06 6.47 Open Circuit Voitage Voc(� 36.91 33.77 37.28 3422 37.52 34.56 Short Circuit Current Isc(A) 8.50 6.89 8.58 6.96 8.62 6.99 Electrical PerFormance Parameters ----�-----.....-�------------------------------------------------------------------------------------------------------------------------�-�-�-��---------------------------------------�----------------------------------------------�----------------------------- Isc Temperature Coefficient a(%/°C) +0.07 t0.02 Max.Series Fuse 15A ------------------�-----------------------............_...-------...............•--------------------------.......----------------.._.---------......------------------------------•----•-----------------------------------------�---•-----------------�------ Voc Temperature Coefficient (3(%/°C) -0.34 t0.01 Max.System Voltage 600V, 1000V ------------------•---------------------...---•---------------------------._...------••--.......---...---••-------------------------------.....-------------------------------...------------------------------....---------------�----------�------------------ Pmax Temperature Coefficient r(%/°C) -0.46 t0.02 Normal Operating Ceil Temp.(NOCT) 48°C±2°C -----------------------------------------------------------------------------------------------------------------�-------------------------...----------------------..._.....------------------------------••--------�---------------------....---------•----- Efficiency Reduction at 200W/m2,25°C <5% Limiting Reverse Current(Ir) 8.9A -----------------------•--...------•---...:...........--------------•---....----•---------------------------•---•------------------�---------------------------------------�----------------•---------------------------------------------•---•-------- IV parameters are rated at Standarcl Test Conditions(Irratliance of 1000 W/rr�,AM 1.5,cell temperature 25°C).All measurements are guaranteed at the laminate leads.NOCT is measured at 60o W/m', 20°C ambient,antl 1 Ms windspeed.Specifications are subject to change without notice. Motech reserves the rights of final interpretation and revision on this datasheet. •�t . - t � t i • -i - ♦ • •- • f - � t •t i6 � • � • i s � � s��,�� Instatlation and Assembly Instructions for �� Motech Photovoltaic Modules Modern 7echnology for a Sustainable Worid CO�'1 ratulations module by the junction box cables. Do not attempt to install or use a g module with broken front cover glass or a perforated backsheei as Congratulations on the purchase of your Motech Photovoltaic Module. such damage represents an electrical safeiy hazard (electric shock Your Motech module was manufactured with high quality materials and and fire). Broken modules cannot be repaired and should be replaced processes which results in a durable product intended for many years immediately. Protective gloves should be worn when handling solar of useful service. We appreciate your patronage and welcome modules.Gioves will protecf against sharp objects and hot surfaces. suggestions to improve our products and service by contacting our Sales Center at the below number. � Solar modules weigh up to 60 Ib (27 kg]. Multiple � peop�e or proper equipment should be used to Applicable Products � ca„r�o�, transport the modules safely and without injury. This document is applicable to all Motech IM54, IM60 and IM72 � multicrystalline siiicon photovoitaic solar modules. Les modules solaires peser jusqu'a 27 kg. Plus � d'une personne ou un equipement approprie doit Attention etre utilise pour transporter les modules en toute Certification securite et sans dommage. Motech IM54,IM60 and IM72 modules are designed and certified to be universally compliant with North American and international photovoltaic safety standards. IM54, IM60 and IM72 modules are Intertek ETL-Listed, compiiant to UL Standard 1703 and certified to Array Design Safiety ULC/ORD-C1703-01. Note that this manual provides separate safety Determine local permit,installation and inspection requirements before information for North American photovoltaic instailations with maximum beginning installation. For installations in the United Siates,foliow the syslem voltages of 600 VdC. On CE-marked Motech modules, U.S. National Electrical Code (NEC). For installations in Canada, compliance to EN/IEC-61730 is certified by intertek Testing Services; follow the Canadian Electrical Code (CEC). In all other areas,foilow this certification proves conformance to the European Low Voltage local electrical installation codes and regulations. Directive 2006/95/EC. Motech IM54, IM60 and IM72 modules are certified application Class A,Safety Class II. Series Connections in North America: Motech IM54, IM60 and IM72 modules are limited to series connections up to a maximum system voltage of 600 Vdc. Do not exceed the maximum system Important Safety Information voltage. � Electric Shock and Burn Hazard Series Connections in Regions Following IEC-61730: Motech This photovoltaiC module produces eleCtricity modules may be connected in series up to a maximum system voltage wam�ny when exposed to the Sun or other light Sources. of 1000 Vdc. Do not exceed the maximum sysiem voltage. Parallel Connections and Overcurrent Protection: Motech IM54, Risque de choc ele¢trique et de brulure IM60 and IM72 modules may be connected in paraliei to produce Ce module photovoltaique produit de I'electricite desired current output. Each series siring or module must be fused lorsqu'il est expose au soleil ou a d'autres prior to combining wiih additional parallel sirings ifi the resulting Averlissemer�l sources lumineuses. maximum reverse current exceeds ihe module series fuse rating. In all locations.ihe maximum series fuse rating of the IM54;IM60 and IM72 is 15 Amps;therefore a maximum of two parallel conneclions may be For your safety and 1he safety of others, please read the entire made before string tuses are required. in 1he US,refer to NEC 690.9 Insiallation and Assembly Instruction Manual carefully prior to producf for additional detail. In other regions:refer to the local electrical code installation. Installing a photovoltaic system requires specialized on limitations to parallel connections and overcurrent protection. knowledge; system design, module mounting and wiring shouid oniy be performed by trained,qualified and authorized personnel. When designing a PV system, ensure the modules are arranged such that the current and voltage characteristics of the array are within the tolerances of the 'device to which the array will connect. In actual Safe Work Practices usage, a photovoltaic module may experience conditions that resu�t in more current and/or voltage than reported at standard test conditions. Be knowledgeable with the princip�es of electricity and electrical This increased current and/or voltage must be taken into account when equipment. Use properly insulated tools and appropriate protective determining PV system component voltage ratings, conductor current equipment. ratings,fuse sizes and the size of controls. The module's short circuit current (Isc) rating should be multiplied by a factor of 1.25 when Cover module face(s) completely with opaque materiai to halt the determining component ratings. In the US, NEC 690.8 requires an production of electricity when working with module wiring. Disconnect additional multiplying factor of 1.25 for conductor and fuse sizing. In module(s)from other sources of electricity, such as batteries and the the US,the module's open circuit voitage(Voc)should be adjusted by electrical grid,before working on system. the voltage correction factors found in NEC Table 690.7. The appropriate voltage correction factor is selected based upon the lowest So�ar modules have a tempered giass front and a polymeric back ambient air temperature recorded at the installation site. If the system surface. Although robust materials, both may be damaged if the is intended for installation in a region not govemed by the US NEC,the module is not properly handied and installed. Aiways transport and module open circuit voitage should be multiplied by a factor of 1.25. store the module in the shipping container or stacking system provided. Do not store a module unsecured prior to instaliation. Do Motech IM54, IM60 and IM72 modules meet the fire resistance not apply excessive bending or twisting forces to the module. Do not requirements for a Class C fire application in accordance with UL 1703 step on the module or subject it to impact. Do not lift or carry the MOTECH Americas LLC,a division of MOTECH industries, Inc. 231 Lake Drive,Newark,Delaware 19702 USA Tel:+1-302-451-7500 � E-mail:modules@motech-americas.com MA000456 Rev D 4 . � ��►�� Installation and Assembly Instructions for ModernTechnologyforaSustainableWorld Iittotech Photovoftaic Moduies ��..�� (2003) at an unlimited slope. All Motech moduies must be installed In solar battery-charging arrays, blocking diodes are required to over a roof of appropriate fire resistance. Consult the local building prevent the solar module from discharging the battery bank at night. department or building code to deterrnine approved roofing materials. Motech modules do not include blocking diodes. li is recommended Do not install this module integral with a roof or wall of a habitable that a charge controller be used to prevent system batteries from being structure. overcharged during daylight and discharged at night. DO NOT artificially concentrate sunlight on a Motech IM54, IM60 or inn�2 mod�ie. Equipment Ground Motech modules are designed to operate in temperate climatic The aluminum frame of the IM54; IM60 and IM72 module must be conditions. Motech moduies are not designed for operation in earth grounded in North American installations. Earth grounding the environments where flammable or explosive gas may be present. Do module frame is highly recommended in all other regions,even where not install Motech modules in environments where corrosive chemicals not required by local electrical code. are present. Size and earth the equipment grounding conductor in accordance with NEC, CEC or local electrical code. For ground wires 12 AWG to 10 Electricai Ratin S AWG[3.3 mm2 to 5.3 mm2], attach the conductor to the module frame g using the following procedure and equipment: The current and voltage characteristics of Motech IM54, IM60 and IM72 modules are within t10 percent of the indicated values of Isc and For each ground point(one per module),procure: Voc under standard test conditions (irradiance of 1000 W/mZ,AM 1.5 spectrum, cell temperature of 25°C). The maximum power of each (1)#10-32 304 Stainless Steel Bolt Motech module is within -3% / +5°/a of the indicated values of rated (1)#10 304SS Washer(Flat or Cup) power under standard test conditions. (1)#10 304SS Star Washer (1)#10 304SS Nut Electrical Characteristics at STC • �� t�x ?�+�>` Create a"U"shaped foop in the bare copper ground wire. Place the `v,o�a� s��in �+ �rt.: $y�+� �� wire loop under the head of the#10 boit. Place the#10 washer on the ��:��d �"`"'� �"�"R ��"fi�`�e� ��ge bolt under the copper wire. The stainless steel washer is required ��owet .�r � '�* �l��'��;;�� Aa �c_: .AJludp��niame�,3ype �w a.a_t� ;�z -��"7� �..��:��'��+ �e�>�9��oj��.. between the copper ground wire and the aluminum module frame to MiPVp-205-M mnsa 2os 26.1 7.9 32.9 s.s 15 600 i000 avoid galvanic corrosion due to contact of dissimilar metais. Insert ihe resulting boit assembly into one of the two 0.2"[5mm]holes marked for NffPVp-210-M mnsa 2�0 2s.a a.o 332 e.a �5 soo �000 earth grounding. Place a#10 star washer over ihe boit threads such that it coniacts the aluminum ftame, then thread on a#10 nut. The MTPVp-215-M irn5a 2�e zs.� a.� 33.5 s.s 15 soo �000 star washer between the nut and the aluminum ftame is necessary io pierce the anodization and provide a low resistance electrical tdrrPvp-z2arv ina5a 220 2s.s sz 33.7 a.� �5 soo i000 connection to ihe aluminum frame. Note that a #10 stainiess steei Keps nut may replace the#10 star washer and#10 nut. Complete the NfiPVp-230-M uut�o 2so 2s.i �.s 3s.e aa �s soo toco ground connection by tightening the bott and nut to 20-25 Ib,-in using a calibrated torque driver and wrench. Take care not to damage the NfiPVp-23�rM in�o za5 2s.4 a.o 37.i a5 i5 soo i000 polymer backsheei of the modute with the wrench. rirPvp-2aaN innso 2ao 2�.a e.� 37.3 s.s �5 600 �000 DO NOT use a thread-cutting screw to attach ihe earth ground to 1he module ftame. NTPVp-245-M ItJGO 245 29.9 8.2 37.4 S.7 95 600 1000 MiPvp-2saN Ir�n2 280 35.2 &.0 4a.3 6.4 15 50o i000 A lay-in grounding lug Listed to UL467 or UL1703 may be used in place of the system described above,provided it is installed according ro�rPv�-zsS-M it�tn 2s5 s5.s s.1 4a.s e.s t5 soo i000 to the manufacturer's instructions and with due consideration to prevention of galvanic corrosion at the connection to the module frame. NfTPVp-29D-M IM72 290 35.8 8.1 44.8 S.6 15 600 1000 MTPVp-295-M IM72 295 36.'I 8.3 45.1 8.7 15 600 1000 Module Mounting In the Northern Hemisphere,the modules should face south,and in the Bypass diodes are pre-installed in the junction box of each Motech PV Southern Hemisphere,the modules should face north. In fixed (non- module. Depending on junction box type,each IM54, IM60 and IM72 tracking) arrays, instaiting the modules with a tilt angle equal to your module is supplied with (3) 11 Amp Shottky diodes or (3) 16 Amp latitude will optimize the annual energy production of your system.A tilt Shottky diodes. Each bypass diode is rated at 40 Vdc reverse voltage. angle of(Site Latitude+15°)will optimize the winter sun and a tilt angle Each bypass diode in the IM54 is connected to 18 photovoltaic cells, of (Site Latitude-15°) will optimize the summer sun. The location each bypass diode in the IM60 is connected to 20 photovoltaic cells, selected should be free of shade from 9 AM to 3 PM throughout the and each bypass diode in the IM72 is connected to 24 photovoltaic year. cells. Bypass diodes are NOT user-serviceable components. DO NOT remove bypass diodes or operate a module without bypass If the module is to be mounted to a roof oc watl of a building, use a diodes. standoff method whereby the module is secured parallel to the roof or wall with an adequate air gap for cooling(greater than 2"[51mm]). DO The limiting reverse curnent of IM54, IM60 and IM72 modules is 8.7 NOT mount IM54,IM60 or IM72 modules integral with a roof or wall. Amps. If the installation is located in an area that has heavy snowFalis,the solar modules will be subjected to a drag forces by shifting snow and MOTECH Americas LLC,a division of MOTECH Industries,Inc. 231 Lake Drive,Newark,Delaware 19702 USA Tel:+1-302-451-7500 � E-mail:modufes@motech-americas.com MA000456 Rev D , � .�� '� �� Instaltation and Assembly tnstructions for ��' � �j{ } h Photovoltaic Modules Modern 7echnology tor a Sustainable World ,"�`eC+ yt:_:z� ice. The PV system designer must determine the expected amount of Each IM54,IM60 or IM72 module must be affixed to ihe array structure drag force as addifional mounting hardware may be required. at a minimum of four points. The pressure Gamp selected by the system designer should engage an area of at least 1.5"x 0.18'[38mm The solar module is only one element of a properly designed solar x 4.5mm] along the top edge of the aluminum frame (glass side). Ai array. The module support structure must provide a means of leasi four such pressure clamps shali attach each module to at least supporting the module against all live and dead loads expected at the two support rails. The support rails must be positioned in approved array site;including those imposed by wind and snow. areas as illustrated in Figure 1. Note that the support rails should always be oriented perpendicuiar to the Iong sides of the module. Module Design Load per Each IM54 module measures 39.1' x 58.7 [992mm x 1492mm]. To � UL-1703 and ULC/ORD-C1703-0� configure for"standard loading" on the IM54 module, each pressure clamp and support rail may be positioned between the end of the Motech modules bearing the ETL Mark for the United States and module and the mounting reference hole, 12.4"[316mm]from the end Canada are listed to UL Standard 1703 and certified to ULClORD- of the module. To configure for"High Download Loading"on the IM54 C1703-01. For installations in the United States and Canada,use the module, each pressure clamp and support rail must be positioned ai foliowing information when designing the array structure. According to the mounting reference hole, 12.4" [316mm] from the end of the the Standards and dependent upon mounting configuration described module. See Figure 1. in detail in "Approved Mounting Configurations", the design load of Motech IM54, IM60 and IM72 modules ranges from t33.4 Ib/fi� to Each IM60 module measures 39.1" x 65.0" [992mm x 1650mm�. To +752 / -33.4 Ib/ft2 [t163 kglm2 to +367 / -163 kg/m2]. The positive configure for"standard loading" on the IM60 module, each pressure value indicates downward pressure as from accumulated snow. The clamp and support rail may be positioned between the end of the negative value indicates uplift pressure as from wind suction. module and the inner mounting reference hole,15.6"{395mm]from the end of the module. To configure for"High Download Loading"on the The design load of t33.4 Ib/fl2 [t163 kglm2] ("standard loading", see IM60 module,each pressure clamp and support rail must be positioned Figure 1) may be achieved by locating the module support raiis at the outer mounting reference hole,5.7"[145mm]from the end of the anywhere between the ends of the module to the innermost mounting module. See Figure 1. reference holes. The maximum downward design load of+75.2 Ib/ff` [+367 kg/m2] ("high downward loading", see Figure 1) may only be Each IM72 module measures 39.1" x 77.4" [992mm x 1966mmj. To achieved by locating the module support rails at the outer mounting configure for"standard loading" on the IM72 module, each pressure holes. clamp and support rail may be positioned beiween the end of the module and 1he inner mounting reference hole,21.8"[553mm]from the end of the module. To configure for"High Download Loading"on the Module Design Load per IEC-61730 IM72 module,each pressure clamp and support rail must be positioned at the outer mounting reference hole, 11.9"[303mm]from the end of Motech modules bearing the CE Mark are certified to IEC-61730. the module. See Figure 1. Unlike the UL-1703 Standard,the IEC-61730 Standard does not define a design load. The design load per UL-1703 is obtained by derating Motech IM54,IM60 and IM72 modules are equipped with a robust box- the tested load by a factor of 1.5. In conirast,Yhe IEC-61730 standard section aiuminum frame. Each modute frame has a total of tweniy provides certification to a maximum tested load. Design load ratings drain features to prevent accumulation of water and ice within ihe stated with respect to the IEC-61730 standard should be considered fo ftame cross section. Do not allow ihe mounting siructure to block the have a safety factor of 'I.O. Deiermination of an applicable safety frame drainage features. Buildup of ice within ihe frame may lead io factor to the tested load is the responsibiliiy of the sysiem designer or failure of the module frame. end user. For installations in regions that recognize the IEC-61730 standard:use the following information when designing the anay siructure. Moiech IM54,IM60 and IM72 modules are certified to tested loads of t2400 Pa and +5400 / -2400 Pa, depending on mounting configuration. The positive value indicates downward pressure as from accumulated snow. The negative va{ue indicates uplift pressure as from wind suction. The rating of t2400 Pa (standard loading, see Figure 1) may be achieved by locating the module support rails anywhere between the ends of the module to the innermost mounting reference holes. The maximum downward rating of+5400 Pa(high loading,see Figure 1)is intended for regions that experience heavy snowfall; this rating may only be achieved by locating the module support rails at the outer mounting holes. Approved Mounting Configurations Motech IM54,IM60 and IM72 modules are certified for mounting to an array structure by pressure clamps. The PV system designer must determine if the pressure ciamps, support rails and related mounting hardware have sufficient strength to support the maximum design load transferred from the module. MOTECH Americas LLC,a division of MOTECH Industries,inc. 231 �ake Drive,Newark,Delaware 19702 USA Tel:+1-302-451-7500 � E-mail:modules@motech-americas.com MA000456 Rev D . . � e . _� � � �' ffi � � - -�..._ __ . __._..,. _,_---._._ � E }`, ; ,-. _ •�. �i'�,�,.,y �`��. ,-� .:, .,'� . ��.-"°��'zneiV„Ve9's4s�K��"N'�'�, �, ��: ��'�3��se ; � � � �� :. fi.,y '. 1 ' � 5 3 � � ' S 3 -f� 3 ' ` ' .. ,� 3'. � 7 ,� -a. ; _- ": J 1E- i y - Maximum energy production The Enphase Energy Microinverter P R O D U C i'I V E - Resilient to dust, debris and shading - Performance monitoring per module System improves energy harvest, increases reliability, and dramatically - System availability greater simplifies design, installation and R E L I A B L E than 99.8% - No single point of system failure management of solar power systems. The Enphase System includes the - Quick and simple design, installation S M A R T and management microinverter, the Envoy Communications - 24/7 monitoring and analysis Gateway, and Enlighten, Enphase's monitoring and analysis software. S A F E - Low voltage DC - Reduced fire risk s�� _ � _ t � �S , , (Vf215 MICROINVERTER TECHNICAL DATA �� s�.�. � '6'� .f�' tC' _ �� ' �E�-� f- Recommended input power(STC) 190-260W Maximum input DC voltage 45V Peak power tracking voltage 22V-36V Operating range 16V-36V ( Min./Max.start voltage 22V/45V, � } Max. DC short circuit current 15A � Max.input current 10.5A `� � '� . e e �� ' E� Maximum output power 215W 21 SW Nominal output current 1.OA (arms at nominal duration) 0.9A(arms at nominal duration) Nominai voltage/range 208V/183-229V 240V/211-264V Extended voltage/range 208V/179-232V 240V/206-269V Nominal frequency/range 60.0/59.3-60.5 Hz 60.0/59.3-60.5 Hz Extended frequency range b0.0/59.2-60.6 Hz 60.0/59.2-60.6 Hz Power Factor >0.95 >0.95 Maximum units per 20A branch circuit 25(three phase) 17 (single phase) Maximum output fault current 1.05 Arms,over 3 cycles;25.2 Apeak,1.74ms duration CEC weighted efficiency 96•�% Peak inverter efficiency 96.3% Static MPPT efficiency(weighted,reference EN50530) 99 b��o Dynamic MPPT efficiency(fast irradiation changes,reference EN50530) 99.3% Night time power consumption 46mW - � . Ambient temperature range -40°C to+b5�C Operating temperature range(internal) -40°C to+85°C Dimensions(WxHxD) 17.3 cm x 16.4 cm x 2.5 cm(6.8"x 6.45"x 1.0")* Weight 1.6 kg(3.5 Ibs) Cooling Natural convection-No fans Enclosure environmental rating Outdoor-NEMA b *without mounting bracket Compatibility Pairs with most 60-cell PV modules Communication Power line Warranty 25-year limited warranty Monitoring Free lifetime monitoring via Enlighten software Compliance UL1741/IEEE1547, FCC Part 15 Class B CAN/CSA-C22.2 NO.0-M91,0.4-04,and 107.1-01 Enphase Energy, Inc. 201 1 st Street Petaluma,CA 94952 Phone:877-797-4743 Fax:707-763-0784 info@enphaseenergy.com http://wwtiv.enphase.com 142-00010 Rev 03 , � . �' ; �� : E N E R G Y M215T"' Microinverter Quick lnstall Guide Read and foilow all warnings and instructions in the M215 Instailation and Operation Manual at: http://www.enphase.com/support/downloads before using this document. Measure the AC Voltage of the Service Entrance Conductors Check all phase conductors: line to neutral and line to line. e ��c AC distribution panel volt meter set to ACV ��,,� � � � �� "(��41�. ��I f e�.gi�� b F�i��'��Y ��. p . `I P �< �� P�' �s $� ��y-> _ Install the AC Branch Circuit Junction Box See notes in Step Details on back. PV � / racking 0 AC =� � junction • ' box ` �� \ � � � 0 � � °• o� b 0 0 a 8 � � o - - f � - Position the Enphase Engage Cable Ground the Microinverters Lay out the cable along the installed racking. Ground the microinverters using either the grounding lug with a continuous ground wire . or WEEB grounding washers. See notes in Step Details on back. � r� /; � continuous - / � ground � �� o ; . � ��:F� �� - . .. / . . ..- • / � .- • � . .. - O • " '� grounding � .� _ .s - s • • 'Ug • i: .• - • r Dress the Cable � Attach the Microinverters to the PV Racking r a. Attach the cabling to the rack using the a. Mark the approximate centers of each PV cable clips, or you may use tie wraps. module on the PV racking.See notes in Step Details on back. ��_ � � cable clip � � �� o � � release holes / � ��£N�. Q� � '�3`�� . � b. Mount the microinverters with the silver side ��`�. ��:� 3 ;� ��'; �� facing up and the black side facing down. ��;�� ;��'�?�r'� �.s- �' ; �� v T�£y iry T��, ' .�vC� r � ,n k�'�, ��v'«S`+x-el,aaoa�",7' -_. G...tkz. . ...e.�.,,Ydx�.v'.,�-:� b. Dress any excess cabling in loops so that it does not contact the roof. i , � i � � � Connect the Microinverters b. Slide the hex nut onto the cabie. I a. Remove the red temporary shipping cap from c. Insert the cable end all the way into the the cable connector and connect the micro- wire organizer(up to the stop). inverter. Listen for two clicks as the connectors engage. hex wire ca p � nut organizer � /�^��`�. l ; � � � 1 , , � � �,� (�`', t �,, ti �\ �� ` � �_ '; �,i�_� `` �� L ' g�'' `\ —1 o � d.Attach the cap. bend wires down b.Cover any unused connectors with sealing into recesses of caps. Listen for two clicks as the connectors - wire organizer and engage.See notes in Step Details on back. trim to length \ place cap over Q `�\ the wire organizer � �� p � � hold the cap with the disconnect _� tool or a#2 screwdriver � rotate the hex �: � nut with your �� `'te� �� hand or a wrench �• • - , until the latching -. .. . .. . ; �. mechanism meets • - '• the base—do not • • overtorque .. . .. ..- • • • •" - e.Attach the terminated cable end to the rack- -•'• - ing with a ciip or tie wrap. . E Connect the Cable to the AC Junction Box Connect the cable into the AC branch circuit � Terminate the Unused End of the Cable junction box. See notes in Step Details on back. a. Remove 70mm (3")of the cable sheath from the conductors. � � I � / ° \ � . � � � � , ' Complete the Installation Map � }' Peel the removable serial number label from each Step Details microinverter and affix it to the respective location on the paper copy of the installation map. 240 Voit AC Split Phase 208 Volt AC Three Phase L1 to L2 211 to 264 Vac L1 to L2 to L3 1fi3 to 229 Vac � � L1,L2,to N 106 to 132 Vac L1,L2,L3 to N 106 to 132 Vac � serial i number � labels t: :; WARNING:Only use electrical system components approved i for wet locations. �,� i WARNING: Do NOT exceed the maximum number of micro- =�'=-�:�" "�"� �`� inverters in an AC branch circuit as listed in the table below. Each branch circuit must be protected by a dedicated circuit breaker of 20A or less. Service type Max M215s per branch Connect the PV Modules 2�� a.Mount the PV modules above the microinverters. 208V 25 b.Connectthe DC(eads of each PV module to the DC input connectors of their corresponding WARNING:Size the AC wire gauge to account for voltage microinverter. drop for both the branch circuit and all upstream conductors leading back to the PCC.See Voltage Drop Calculations at http://www.enphase.com/su pport/downloads. WARNING:Allow a minimum of 1.9 cm(0.75")between the 60-cell PV roof and the bottom of the microinverter.Also allow 1.3 cm module ,,;.,_ (0.50")between the back of the PV module and the top of the inverter. \ � verify NOTE:The AC output neutral is not bonded to ground inside polarity on the microinverter. at least one unit pair NOTE:The M215 grounding lug can accommodate a 6-8 AWG conductor. NOTE:Torque the microinverter fasteners to the values shown: •1/4"mounting hardware-5 N m(45 ir�-Ibs)minimum Energize the System •5/16"mountino hardv��re-9 N m(80 in-Ibs)minimum a.Turn ON the AC disconnect or circuit breaker Using 2 power screwdriver is not recommended due to the for the branch circuit. risk of thread galling. b.Turn ON the main utility-grid AC circuit breaker. � Your system will start producing power after a Disconnecttool five-minute wait time. WARNING:Install sealing caps on all unused AC connectors as these become live when the system is energized by the utility.The IP67-rated sealing caps are required for UL compliance status LED and to protect against moisture ingress. NOTE:To remove a sealing cap,you must use the Enphase disconnect tool or a#2 screwdrivec _ ��: �; �� _ �E:The Engage Cable uses the following wiring scheme. ,,- { '"'�s' 240 Volt AC,Split Phase Wiring 208 Vok AC,Three Phase�ring � ? y, '' F "� � ��:' Black—L1 Black—L1 � �:;� 4� = '" Red—L2 Red—L2 �� r White—Neutral Blue—L3 � ��, `��Y' Green—Ground White—Neutral � s'�+ �.�.: Green—Ground Refer to the Enphase Communications fnstallation Quick instalt Guide for information on Envoy installation and Enlighten set up. �40-0003o Re�02 � � t s • f• •!t f � i � � t i f i � 1 I 7 . ��-��h:�,, i RON RI DGE Roof �1��t� � Solar Mounting Made Simple � � i �� .._;, ti: `/ � ►- � ' � � IronRidge Roof Mount System is a reliable,comprehensive,and feature rich photovoltaic mounting solution.Anchored by IronRidge Standard or IronRidge Light rails,our Roof Mount plaiform includes all of the components necessary for supporting virtually any commercial or residential roof mount instaliation, � � regardless of roof type or pitch. . • . • . • • • � IronRidge Standard Rails Less Material,Faster Install,Minimized Risk of Leaks �Engineered for longer spans=fewer attachments&penetrations� i I Other raiL=Longer ins#ai!tirne and greater risk cf teaks I I e s. t 't '� � �+ ,i . .. ,-f IronRidge Standard Raii `;��—�`1 F • '� t ' � •" -Engineered profile allows for spans over 13' •Cantilever can be 40%of span length -. . a �. . _ _ , � - •Attractive structural design,ideal for ,_ �_ . residential and commercial applications `� R .{ E' '6 � f{ IronRidge Light Rail -"� �` ' ` •Light,cost effective rail system supports � spans up to 8' . . . • . .. . � t . �� _ � �Cantilever can be 40%of span length ` � - S- + � r ` ' ` �" ' ' Splites(internal) ��. �EE � . ♦ F' � •Can be installed at same location as an ��'`y r - + . ,s F attachment - _ � Does not require additional attachments to support the spiice www.ironridge.com �O Copyright 2011 IronRidge,Inc.All rights reserved. DSRFM0411_1 , �`"��.IRONRIDGE Roof Mounts Solar Mounting Made Simple � �f11a�c�r��p`�r��; ��,�'��,��,g��'ta��'��a�l; •�ro�aR�dgeLaghii3ai� F _ ��.;��.��fic: ��,__�_,. � ,� , � Wind Speed Snow Loads 0 psf 10 psf 20 psf 30 psf 40 psf 50 psf 60 psf 0 psf 10 psf 20 psf 30 psf 40 psf 90 mph 13.5' 12.5 10.5 10.0 9.0 8.5 7.5 8 7 6 5.5 S 100 mph 13.5 12.5 10.5 10.0 9.0 8.5 7.5 8 7 6 5.5 5 110 mph 13 12.5 10.5 10.0 9:0 8,5 7.5 7.6 7 6 5.5 S 120 mph 12 12 10.5 10.0 9.Q 8.5 7.5 7 7 6 5.5 5 130 mph 11 11 10.5 30A 9.0 8.5 7.5 5.5 6.5 6 5.5 5 140 mph 10 10 10 9.5 9.0 8.5 7.5 6 6 6 5.5 5 150 mph 9.6 9.5 9.5 9.5 8.5 $ 7.5 5.5 5.5 5.5 5.5 5 Roof Zone 1,Flush Mount Only Building mean roof height=30' *For more information visit www.ironridge.com to Slope=6"/ft. Clearance between roof and rail:2" download certification letters,installation guides, Exposure category B End Cant Span:40%(adj.interior span) and to use our roof mount configuration software. Module length:77" Middle 1/3 span rail splice not permitted Attachments Clamps •Adjustable L feet(4 pack kits) • Panel Sizes 1.22"to 2.30" � �Adjustable tilt leg kits(5"to 45`j • Mid clamps(require only 1/4"between panels) � � Flush mount aluminum standoffs � (3",4",6",7") • Mid clamps available in hex or t-bolt •Tilt steel standoffs (4",6") •All hardware stainless steel End Caps ` �� "" Wire Clips � �' -' � Protect against debris while Accommodate up to eight 6mm panel `` providing a finished look fior both standard and fight rails wires or an Enphase wire harness �`� .�`�� ' � f�.T, � ; ,� t _ ,�x,�;�� 'f..... . E�perience-Designing/manufacturing On-line Resources Available: ,_�<,_,: solar mounting products since 1996 •Video Tutorials Single Source-Roof mounts,ballasted �Product Configurators .- mounts,large arrays,and more; a • Product Certifications �'� solution or our s ecr c a lication � �` f y p � pP • Installation Guides � � � _ Customer Satisfaction-Customer • Data Sheets � � � s� --"""�' service and technical support to help • Reseller Locator � ' - you succeed Sales: 800-227-9523 www•IronRidge.com sales@ironridge.com 1435 Baechtel Road Willits,CA 95490 www.ironridge.com �O Copyright 2011 IronRidge,Inc.AII rights reserved. DSRFM0411_1 1 ��. ��c Instal9ation Manuaf G Sotar Mount3ng Made Simple" � Standard Rai! (�RS} 2Q13 Edition v1.� A complete Manual far the instaitation of IronRidge's Standard Raii system. � .�.��:.r l�C�N R!D�E ��,��1�at�on�a�,u�� Ta��e o��ontents So►ar NbunLirFg NWde Simple' This lnsiatfatifln iVtanual was creaLed to hetp with the assembly of the Irt,nRidge 5tandar8 Raif �Jlountir+g System. Standard Rail 1 irrtroduction Installer Responsi6ility Customer Support 2 Module CiampTable Tools Required f�r Assembly Torque Vatues�or Dry Bolts 3 Graunding Setup Lomponetlt Ust 4 Assembly:5tep 1 Assembly:Step 2 5 Assembly:Step 2 6 Assembly:Step 3 7 Assembly:Step 3 8 1�arraniy information supporYCa � ironridge,eoeri � L800)227-9523 T+DC 20i 3 v13 � , �`�,�.��}=�. ��NR��7� InstaiiatlonlVlanual St��tdat`dR�il So1ar Mou�Ling Made Simple' lntroduttiOn The tronRidge Standard Fiaii System is a flexible and sttaightforward toof mounting soluLion for a wide variety of solas photavoltaic(PV) fleeds.Due to iis modular design,it can easiiy handle a wide variety of panei sizes and+quantities. instailer Responsib'rlifiy The}nstaller is solety responsibie for: i. Complying with atl applica6le lotal or nationai building codes,lncluding any that may supersecie th"ss manuah, ii. Ensuring that IronRidge and other products are appropriate#or the particular instaltatian and the instaUation environment; iii. E�suring that al!structurai support members,induding the rooi,its rafters,and connections,can support ihe array under atl code level loading conditions, iv. Using anly IronRidge parts and instaHer-suppl'sed parts as specified by IronRidge.S�bstitution parts may vad the warranty; v. Ensuring that anct�oring devites induding lag sctews Nav�adequate puliout strength and shear capac9ties as instalied; vi. Maintaining the waterproof integrity ofthe structural s�pport or roof,including seleciion of appropriate flashir►g; vii. Ensuring safe instailalion of all eiectrical aspects of the PY array; viii. Ensu�ing that PV module is UL or CE listed and verification af P1�Moduie's capaaty to support the loads associated with the given ar�ay;and ix. Ens�ring correct ar�d appropriate desig�parameters are used in deterrnining the design loading used for the specific instaHa#ion.Paramete�s,such as snow loading,wind speed,e�cposure and topograpt�ic iacioa sh�outd t�e conf�rrmezi with the lotal building afF+ciai or a!'�cense�d professional engi�eer. C�storner 5upport IronRidge makes every effrnt to�svre your r�nauntirag kit is easy io install.Ifyou need assistancQ at a»y po'snt in yot+r i�stallation ar have su�s�estioa3 fln how we can imptove your exper+ence,rall customer support ai 1-800 227 9523 ar emait us ai servite@isonridge. to+� wppo�YC � 'ironriti9e:tam � ,(8t�?227=9523 Page t 2!')13 vi 3 s �.,�`°��>:�;. ��(��R�Q�.7� Instailati�nManual Standa�'dR�il Sofar MounLing NWd�Simple' Nlodule Clamp T�ble Moduie Thickness C{amp info Part Nuroen Mm inc#ies �latnp Type Bolt Height End Clamp MId Ciamp(hex} Mid Clars'�p ttboit� 31.0-32.5 1.22-3.28 I 2.00" 29-7000-125 29-7DOb-'!05 24-70TB-1 US 333-34.8 1.31-1.37 A 2.Q0" 29-7000-134 29-700U-1 US 29-70T6-105 34.8-36.8 137-i.45 8 2.OQ" 29-7000-224 29-7000-105 29-70TB-1 fl5 39.0-47.0 9 53-i.61 C �.25' 29-7Q00-157 29-70d0-101 29-iUTB-7 Ot 41.1-42.7 1�i2-t.b8 1 2.25' 29-700a-165 29-700a-101 29-70T6-107 42.7-44.2 1,b8-1.74 E ?.25' 29-7000-17i ?9-700D-141 29-�OiB-181 45.0-47.0 1 J7-1.85 F 250" 29-7�-214 24-7000-3 48 29-707B-7 08 qb.7-48.3 1.8A-i.94 K 250' 29-7000-i 87 29-7t�OQ-i D8 29-7UT&1 U8 49.0-53.1 1 93-2.0'! G 2SQ" 29-7000-204 29-7000-7 O8 29-70TB-108 57.4-58.9 2.26-2.32 H 2.75" 29-70d0-230 247000-104 29-70T&104 �oois Required For Assembly Wrenches are�equired to assembie the IronRidge Standard Rai{5ystem.A�open-end wrench,box-er�d wrench,or socicet drive with sockets witl suffite,The sockets will need#a support the following s¢e hex heads: Nex�iead Size Componeni 511 ba #12 Self-driilingltapping screws 7116g 1/4 rap�nd screv+rs an�bohs 917 5' 318 cap-end screws and botts 'forq�e 1�alues�or Dry B+olts Use ihe#o1lov+ring torque val�es in#his asserra�9y. Boi#5ize Re�uired'f�rgueYalue 1/4-20 720 in-ibs.t�5 inabs.on End Ciamps) 3/8-16 236 in-ibs. .suppoe#� { iront`iFlge.cotst } Zt�10)2�7A523 Page 2 _ 2t►13 vi.3 ♦ '°�''�� Q�R�a�7E Instailation Manual Stattdat'd Rail ��-.�;�r� Solat Mounting Made Simpie' : Grounding Setup All electricat instaliation and procedures should be condutted by skilled,licensed and bonded electriciar�s.A11 work must comply with ail national,state and iocal€nstallation protedures,pxoduct and safety standards.l hese star�dards inciude but are not iimiied to appiicable National Electricat�ode(3V�C�),iVationa!Electricallnstaliation Standards{NEIS"`),UL Standards,and OSHA Regulations. Note:For instal�ations tfiat utilize WEEBs,tNEEB iugs and WEEB Bonding lumpers,piease refer to Witeylf3umdy installatian manual for IronRidge Lighf and Standv�d Series Raii"for proper instatlation procedures. Camponent list The IronRidge Standard RailSystem contains the faliowing parts: L-foot Interna3 Sp1ice Attaches to the roof and is ihe anchor point for the rest of the -- - - ' Ties the extrusion rails panei assembty. together,exiending their length. `". -,�;��::. ,$_.� �_.�' � e � �€ �� Standard Rai1 Fr►d Gamp Attaches to ti�e f+�ot �.�� I �lamps the outside er�ds af'2he via foot=lamp and y � PY rnodules to the rails. 00 provides suppo�t �"�'� I for ti�e P�t mozlules. '� "_ �� •" � �,- � ,� �r.. ;;, Mid Gamp ��p C►amps the insides edges of tt�e Caps off the end of the raii PV modules to the rails, and prevents the collection y� of debri inside rail. � supp�rti? � ironeid9�m � .{8U0}227�33 Page3 29i3vi3 . i .��' ,��-:>�: ��R��7� installation A�ianual Standard Rail 5ofar MounYing Made Simpia• Assembty Step 1.�+IQunting the feet and the fir�t piece o#rail. A.Maunt alt ofi the feet ta the roof �- in the desised locations. � Note:Determine ri►e moximum .,� distonce beiween feetaccording to er�gineering specificutions. .� B.On the first piece of rait,siide 31&16`boits into the side faring t-slot on ihe rait.Spa�the boits out to match the faot spacing. C.On this same piece of rail,siide 1 l420'botis into the top facing t slot on the rail.Spate the boits aut to match the panel spaong. - D.Attach this first piece of rail to the ' feei mounted on the roof.Mount ihe rait to each f�t with a flange `'� , nui ansl heac l�olt,Nand tighien i3�e nuts and daedc U�e levei of - the rail.Tighten 3f&7 6 hard3+uare to 236 in-ibs. Step 2.Mounting the next pieces a#ra[I. A.On the next piece of rail,slide 3!&16"botts into the side faartg t-siot on the rail.Space the bolts out to match the foc spatiny B.On this same p'�ece of rail,slide 1 J420"bolts into the top facing t-slot on the rail.Space the balts out to match the pane!spacing. s►ip{sdrtC � ironritlge.com � ,(�00)227�9533 Page4 Z013v13 s . .E°`a�.�.�,�=:�::. ��?� instailation Manuat Standard Rail Solar Mo�tnting Made Simpie' C.Lay Lhe rai!on its s4de,wiEh the slotted side down as shoyrn. D.Slide ihe ir�ternai spii�half way into ihe internai cavity in#he rail. It should extend approximately ��. � six t6}inches into the cauity. f.Using one tt)seff-CIt311ing,self- tapping screw,one{1"�inch from the edge of the rail,secure the internal splice into the rail as shoyrn on the right - Note for instollations that utitize WEEB 8onding Jumpers,�leuse tefer#o wileylBumdy instailtrtion rraanuut for "lronR�dge tight a»d Standard Series Ra�Js"for proper rnstat�atiaa�►racedures. F. Loosely mount this p'�ece+of raii onto its footings. G.By�nav+ng this second rail along I iYs footings,the ir�tema!splice should siip inxo the tavit�+an the fitst rail,with the rails butting tighxiy and evenl�#agether. � - H.Maintain:ail�i'�htnerit virhile foilowing th+e r�ext steps. t. Yo�should mark otfiapproximately six{6)inrhes from the c�d of the first raii twhere the ir�temal sptice sho�ld end).Drive one(1)self- tapping suews through the second raii,one(1'�ench ftom the edge utilizing the same horizontai location as ttre 8rst rail. 1. Repeat this procedure far the remaining raiis. s�,p�rt� J �r�x►r�ds�� `(�>�z�� r�� zot�Ya:� � ��: IR�N�2�DGE tr,sta�tatton N►ar�ua� Standard Rai1 5otar Maunting Made Slmple' Step 3.Ciamping#he paneis tn the rails. A.lay the fi�st P1!modute in position �, .k . on the ra9is. z �.��' ; ' � ,� f �7 Q`� �„i . � x* :l �2[ ' � xi-'f j a� L��` ' � '�. � Hy �"� .?• - A.�rT��+ -. ` NO2E:FOf 1fdSIQtIQrtOJ75�IQL U�1J/Ze �4'�`� �3 ,£, .�- �, � � ,, �„t a i •.-s;� WEEBs,pJease refer to�teyl8urndy : �� 4 �'`��s �'�� "`� � ��,�`��; _': x _.� ,,�:-. r��.. .� �P�.,a�a_�%�;�-"�,• instaliatior�manua►for`tronRidge ��`` J °-'S "�� ° � �� .,..7�� f�r ; tight and Standard Series Raits" �r.'.�,�� . for praper instaflaiion procedures. B.The�si ip the end damp over the bolt,making�ure it is firmiy hooked over the side of the `,,�. module. t.Complete the damp asset3rabiy with a flange nut as showr�. _ 1 ighten end damp to 65 in-�bs. �� o- 4^; d.RE�3�Wt�l"�IQ O�L t'�aRlp, ;3V 9 f�I �_ }_. . E.WOtking frotrt t�te oppasibe SMe of the PV module.Assemble the mid ciamps 6y putteng a ciamp on the boEt,faltowed hy the flange nut supportL� � itQnrick�e�om � ;�8U(�)�27-9523 . Page6 2013vt.3 f:�,,�� .:. ��N�� instatiattonManual Stan�lardRail So1ar Mounting Ahade Simple' F,Piace the second FV Module into position on the rails,siiding it againsi ,.� the first so the mid clar»ps are in � cantact with the edges of bath panets. � ¢ �..� 3 �< 5 �+ote:For insioJlouons thaf utilize { -� 3 � �" �� ;� � �` WEEBs,please reier to�ley/8umcly �� 1�„ ; � � ` ��'r' instatlQtion manuol for'lronRidge '.��{��'�,�,�.'��x}��'" Light ond Standatd 5eries Rails"for ��? �r+r� � ' �` �;��:_��;��. properinstalJation procedores. _., ,.,.. � G.Tighten to 1 U ft�tis(12D in-�bs). �� `�. �`',�-��:�� ,,�,. , _ .}��r� �4� o vK �;,"'S�.c- '� i } 3 : '�`•�y� �'Y '�-�}'��-� �- . �'' 'b � ' y'�r,''a�-,`�. _ � � l � H.Repeat#he proeedu�t�usmg mid clamps�secure each _. .,; . ... ..., successive module. �` `� _ � � f.Secure the last module at tt�e end of the raits using the other set of _ end clamps.Tighten to b5 in-Ibs. .�. 1I supparY@ � itoMidge.cam ( {8A01327-95�3 Pa9e7 �ifii3vt3 , . �.�,��:��.. ��7E instaitation Manua! Sta�dard Rail Sofar Mouniing Made Simple' 1Narran#y in#orma#ion Eff2CUYk'�Ot ItOflRii�98,lnc.('IronRidge'�mounting strutture tomponenis("Products"�manufactured after Apri11 st,2012,IrflnRidge provides the€oilowing warrar►ties,for Products�nstailed properly and used for the purpose for which#he Protlucts are des�igned: •fi�ishes shall be free of visib{e d+efects,peefing,or cracking,under normal aimospheric conditions,far a period ofthree(3?years fram the e��lier of(i)the date of complete instatiation of the Product or(ti} thirty days atter the original purchaser`s date of purchase of the Product("Finish Warranty'7; •components shal�be free ofi structurally-related defects in materials for a period of ten(i 0}years from the eartier of(i)the date of camplete instaltation of thQ Prociuct or fii?Lhirty days after the original . purchaser's date af purchase af the Praduct; •companenfis shatl be iree of functionally-retated manufacturing defecEs for a per�od of twenty(20) years from date of manufacture. The Fnish Warranty does�t apply to:{a)surface oxidation aflhe galvanized steel tomponents or any ioreign residue deposited on Product finish;and(b)Products installed in corrosive atmaspheric conditions,as rlefined solely by IranRidge;corros�ve atmospheric condi#ions inctude,but are not limited to,cond'ctions where Product is exposed io corrosive chemicats,fumes,tement dust,salt water marine environmeMs ar to continual spraying of etther salt or fresh watecThe Finish Warranty is V01D if tc)the pract�ces specified by AA�►i1A+609&510-02—"Cfeaning and IuSaintenance fior Arch'rt,ecturally�snished Aluminum"(www.aamanetarg)are not fol lowed t�y Pufthaser fot 1tonRidges alumiaum based com�nents;and(d?��P��+�sp��y ASTM A780/A780M-09"Standard Pra�tice #or Repair vf Damaged and Uncoated Ateas of HotDip Gahtan'v�eci Coatings"are not followed by Purchaser for lronRidge's galvanized steet-taased componen�s. The vrarranties above do twt c,over any paRs or ma#erials not manufadure�by IronRidge,and exdude noniunctionally-related defects, as defined sotely by 9ranRulge.The warrarrties do not covet any defect that has not been reported to IronRidge in writing within iwenty�20;days after cliscav�ry of s�h defecL !n the ever�t of breach ai Qr non-compl3ance�nritl�the vrarranties set for�above,IronRidge�sole ui�figat�an and liability,and ifie 3ole and e�c�fusive�emedy for such breach or non-comptiance,sFaail be carrectior�� de�etis by r�epalr,replatement,or c►�dit,at I�onRid�e's sole discreiion.Such repair,repiacer�ter�i ar c�edit sha91 cornpletely sati5iy and �"�sclaarge a11 of ironRidge's 9iabiliiy v��th respect to these wattant�es. Refurbished Produtt may�+e used ta repair or��plate the defective compor,erits.Transportaii�os�,�nstallatian,labor,or any aiher costs associated v�i�Produci replacement are not covered tryti�es�warranties and are not reimbursable.�'hese warranties additionall}r do nat cover{a}normal wear,t�r damage resulting from misuse,overioading,atwse,irnpraper insiailation finduding failure to foilow professional inst�uction and certificafion},negligence,ar atddent,ar from forte majeure acts i�duding amr natural disasters,war oc criminal acts and{b)Products that have beer►alCered,modfied ot repaired without written author¢ation ftom IronRidge or its authorized represet�tative;and{c}products used in a manner or fos a purpose other than that specfied by IronRidge.A format document proving the purchase and the purchase date of the Praduct is required with any warranty claim. Except as set forth af�ve,IronRidge sells the Products on an'AS IS"tsasis,which may not be free of errors or defects,and ALC EXPRESS OR IMPLIED REPRESENTATIONS ANE3 WARRANT{ES,lWCLUDING AM'WARRAMIES OF MFRCHAPt-fA81L{TY,HThtESS FOR A PARIICULAR PURPOSE,QUALITY;WORKMANLIKE EFWRT,CQRRESPONDENCETO QESCR1PT10N,QESlGN,T11tE OR NON-INFRINGEMENT,t3R ARISING. FROM COURSE OF DEALIN6,COURSE OF PERFORMANCE ORTRADE PRACIICE,ARE HEREBY DISCtAIMED. sappvrt� � tco�ridge.rnm � (8QC)?223-9523 Page 6 3tii 3 v7.3 :� -:� �< �.: . � �. - �� :'� �� `� . � 3 �, �:��.� ? .: � � f� ° . h y k, � t ' ��Y �� ,�' � �z 4 .h rr�'-�•"`��,� t� _ c� �. �p,4 5 2 !. N � b� � ? *s� ��. 1 � �" .��I y . �� s r � � r�� r �:��- �� S Y�� ' _ + S y, 4. � �� W , . , S3 ; �, S �, _ . _ � ' :; �'�� :.:,# .° r.�.- '= ., .... .: . . . .. ' � � . . �., . . . . . � ;�� ` ti 5 � Ly ' �- '�" � '' $ : ` � �. i .. . . �ii � .. . . � .. - rwr� -�. �� '+$+��-.. � ��, ��1\�� . ,`� ��Y l l V ( � � C� r�� t C�� t�� wwv�r.e�uickscrews.com Phone: 800-743-69 7 6 Fax: 8U0-689-79 75 z - ,, ° , :� �� t =: z �4„ . �. ;k . � �; � iCj4SC1'£�-' �_ �.? �} sr �; � S� �� ,.,� : . ...��' �� o� � �� rJ-3'1 � �f�, ; '� V�e make every effori to ens�.�re that at1 tt�e information coniained within our pzice iists ar�d quotes ars cam- plete and ac�urate.Quickscxews 1�ternational Gorpora[ion reserves the righ't to make�y changes or�onec- ticans to any infarmativn wt�ich may have been published in error. Part numbers,quanti�ies,and weights are subject to change w'rthout notic$. F�"�;O��i PO�1C�1 Ail orders are F08 shipping origin.We reserve the right to ship orders irom any of our warehouse locatic�ns at our discreiion.We offer our Distributor Partners the benefit of a No Minimum"Drop-Ship" policy. Drop shipped orders will not be billed 3rd party or#r�ghi coltect. Note#hat shipments made to branch iocations within your own compariy are not deemed to be°drop shipments"but normal orders. �:��fic�t;on of Errors Ship�ing errors must be documented in writi�g to our Customer Sen+ice d+epartment within 5 days of receipi of inerchar�dise.We must be notified a€any shortages.within 5 days of receipt of inerchandise. Shortages wili noi be credited unless noted on trucking com�y biil oi lading at time of delivery. P+l1 requests need#o be in writing. You may e-mail to:mfiurd�quickscrews.com or fax to;925-37i-5267, �iEtllt`�'1S Al1 retums must have an RGA issued to receive credit.l#�i proclucis that�re noi deemed def�ctive mus#be retumed within 3fl days of ir�voice date.Returr�s can be subjec#�ap to a�C1°la Restoc{ang�harge.AI1 requests rnus#be ira v�rriting.You rraay request a retum by e-mail to: mhu�ci�quickscr�ws.com#ax io:925-37'-8267, ��l�r� Q��r�;t:��es�'i�eig�t� �11te rnake every eifort to ens�re fhe�tablished car#on quantiiies ar�d v�reig'�ts are acc,�.�raie,but malce no gua� antees asad such ir�form�tion is subje�#to c�ge wttho�notice. ��i� ��a�:�i�i�� VUe make every effcxt to ensure ihe published pak quanti�ies,paks per case, and w�i9hts are accurate, txrt make no guarantees and such information is subject to change without nofice.We reserve the right to ship pak ord�s tv the nearest fufi case quantities. ��a("("c�i�{�� Aff prociucts ar�pr�iuced to standard and commeraat tolerances.We warranty products to be iree from defects in materiais and manufacturing.lMhen we have determined that a product is defective,it wi(i be re- piaced.At aur ciiscretion,a credit may be issued instead of repiacement.Our liability is limited ta t�e cost af the defecctivve product onfy.No ather warranty is implied. �Ic'-1� lV The custaner shall be responsibie for testing and verifying the suitability of the product fw intended use. h!a warranty for i�tended us�is implied.The customer assumes a[l risk�d liability.O�r only obligation is re- placement a c�edit for product proven defecfire.We shall not be deemed fiabie€w any tvss or damage that may accur from the use or inability to use the procfuct. �tT:[ `�� ✓':� j ;� z �a� f y' , � } $ . . .�.i �1�kSC ;_ �` j t�T � � ' i� � . if��.'" 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Q � .R �; X ° �� INTERNATI�NAL =s; � ;�� CORPORATION � � � Part# FTRH9Q Flat Tile Roof I�ook for Side 1V�ount Rails 20 per Case 3/8-16 Bolt Slot �I -S m m 1-3/4" slof fo: 3/8-16' 4-3/4" Bolt 6-3/4" � 7» � 2�� 3" ;';—� I1-1/4" 1-1/4" 1.-1/4" #12-#14 Bolt Hol� 5830 Las Positas Road • Livermore, CA 94551 Phone:(800)-743-6916 Fax:(804}-689-7975 www.quickscrews.com ��'`�� RESIDENTIAL 3.36KW GRID-TIED ARRAY 1 8 MODULES 8�,t 11ft. �� r�� J,� ROOF MOUNTED PV SYSTEM �3 �`"""�...s � N ��w,�� ! �',�, � , 0 ft. 6 ft. 10 ft. 20 ft. �r,� F'p�' � � O � � �`��'�� , ''`,; ?fu �, ��.±� �� ,�,� �' �,. ,�' �� .,.��.��'`A�.�'�'�'.�'�` `�r�'��.F�r�` � �.fi � 6� ,�^ '�a ✓�,F f�$N� ✓ . O �"'��`t 7��y1,•�[��g 24��i��,��.^ Q .� �,'fL�33�Y��^l�"�"4� . ..• • �...... .... . ...�..„ ._ � �' RAFTERS 2x6 D.F. M 241N O.C. 919 New Haven Ct, Cupertino CA 95014 „ ! MUNtTY DEVEi. PMENT ' „��lo' /'l' ayy � LEGEND -------------� � � BUiLDiNG DM ION-CUP�T��p� � , qpp 0�p � � MOUNTING � � � �11F'��t�If�CC� � � 8in. 3in. "' 1'h�s set of plans and ' ' 'ons MllST be kept at the Building D�partment � � ELECT PANEL � ARRAY 2 !�6��e uring coastructio�. It is unianrFa►to make a � O VENT � 6 MODULES � �S p�a1�� ►y � � �� m e, or to deviate A P R 0 � 2 0 1 3 ��o . without approva( from the Buildrng pffici a l. � � DISH � �— , � � � , M o be heid ��g��n and spec�catio��OT REVIEWED FOR CODE COMFL(ANCE � � CHIMNEY � � � P��t or to be an approval of the violation i d B � �� f7�� s� SKYLIGHT � � ------------------------------- ' of an . . . � �- y �sions of anY Ciiy Ordinance or State Law. _ �: '�, , � � , � ---- ---- -- ----------� � � � � �' �� SUNEYE ; � ,:: ; c� � DATE ��j � ; ; � o ------------------------' 36 d�C� 3, F,,,� � h��, ��,�� MODULE: QTY 14 MOTECH 240W - MTPVP-240-MSB INVERTERS: QTY 14 ENPHASE M215-60-2LL-S22 (MC4) 35ft. RACKING: QTY 7 IRON RIDGE RACKING RAILS 14FT FLATTILE MOUNTING: QTY 28 PV TILEHOOK L TYPE MAIN SERVICE: 240VAC SERVICE: USE EXISTING ELECT SERVICE PANEL 200A MAIN BREAKER 200A RATED PANEL CITY OF CUPERTINO coNrRacroR: cusromER: TONY CHUANG sHEET� MECHANICAL SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU '' '�� '� CUPERTINO, CA 95014 � ��, ��; SANTA CLARA, CA 95054 N�TWOI�'K (408) 426-4911 408 898 2606 DATE: 3-APR-13 tychuang@gmail.com SHEET 1 OF 6 Chuang_ENGINEERING.vsd STEFFAS Last Edited 4/5/2013 RESI DENTIAL 3.36KW GRI D-TI ED TABLE 1 - MECHANICAL LOAD CALCULATIONS ROOF MOU NTED PV SYSTEM Load Factors: 919 New Haven Ct Array#1 Load Factors: 919 New Haven Ct Array#2 Weight of Panels 43.71bs X 8 = 349.61bs Weight of Panels 43.71bs X 6 = 262.21bs � Weight of Inverters 3.51bs X 8 = 28.0 Ibs Weight of Inverters 3.5 Ibs X 6 = 21.0 Ibs Weight of BOS 3.21bs X 8 = 25.61bs Weight of BOS 3.2 Ibs X 6 = 19.21bs Total Weight of System= 403.2 Ibs Total Weight of System= 302.41bs Numberof Points= 15 Points Numberof Points= 13 Points �i��'�� Load/Point= 26.88 Ibs/Poin Load/Point= 23.26 Ibs/Poin �3ui{ding Dap�!tmen� Array Size(sqf) 18.06 X 8 = 144.4 sqf Array Size (sqf) 18.06 X 6 = 108.3 sqf ; � �� Load (Ibs/sqf) = 2.79 Ibs/sqf Load (Ibs/sqf) = 2.79 Ibs/sqf REVlEWEt� �OR CODE CO►�PLiA�?CE I �eviewed By ��^' ��"�'` �--------------- ---- MOUNTING DETAIL --------------------------------, STAI N LESS TILE HOOK I N \ � 3"#10 � STAINLESS SCREWS Rafter � Beam CITY OF CUPERTINO CONTRACTOR: cusroMER: TONY CHUANG sHEET� MECH TABLES SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU ' SANTA CLARA, CA 95054 CUPERTINO, CA 95014 NET WORK (408) 426-4911 408 898 2606 DATE: 3 APR-13 t y c h u a n g@ g m a i l.c o m SHEET 2 OF 6 Chuang_ENGINEERING.vsd STEFFAS Last Edited 4/5/2013 NOTES 1�. WIRE AMPACITY CALCULATIONS ARE ON SHEET 4 R E S I D E N T I A L 3.3 6 KW G R I D-T I E D 2�. PER NEC 690.64(8)(2) THIS SWITCHBOARD IS CAPABLE OF BACKFEEDING THE PV SOURCE BECAUSE THE TOTAL SOURCE TO RO O F M O U N T E D PV SYST E M THE PANEL BOARD DOES NOT EXCEED 120% OF THE BUS BAR AMPACITY. MAIN PANEL LIMIT:200A X 1.2=240A SOURCE:20A+200A =220A ,---------------- ------------------------------------------------------ ------------------------------------------------------- -------------- QTY 14 MOTECH ' - '� � '�'� STRING A - _�_�;; - --- i _ �_-_:� MTPVP-240-MSB ---- --;I � ! t �� _ ,-� �� --'-� - ;_� �� -—�, r � s ,� � L� +-,-� _ .-�-.� . . . �,- �, a�F � �; QTY 14 ENPHASE �su��l�.,j ��w-- � -- � M215-60-2LL-S2X _ �. t�uilding (7eparfm:�n�. -------------------------------- I ��fi�A � '^ -« i � ----- -------------------------------------------- -------------� � -� . _..------------��-�---------__---- s , �, _ ��g� �EVIEVVEU �OR CODE �UiVEPLiA�lGE. ENPHASE 1� INTERCONNECT �e��iawed By �� 10 AWG CABLE THWN-2 MODULE SPECIFICATIONS: L1,LZ,N MOTECH MTPVP-240-MSB LABELS PMAX: 240 WATTS VMP: 29.8 V � � . 8AWG GEC/EGC IMP: 8.1A CONTINUOUS VOC: 37.3V � , . � . . . GROUND isc: s.s a MAX SERIES FUSE: 15A . � � � , MAX SYSTEM VOLTAGE: 600V DIMENSIONS:65.0"X39.1"X1.97"" WEIGHT:43.7 LBS. 2O � . . � a , • � UTILITY .. � � � ► METER il��00� ' � • :i ` � INVERTER SPECIFICATIONS: • ' � � ` : ' � MAIN SERVICE: ENPHASE M215-60-2LL-S2X �• •� � PANEL RATING 200A IEEE-929, IEEE-1547, UL 1741 " •'' MAIN CB 200A MAX DC INPUT VOLTAGE: 45VDC MAX DC INPUT CURRENT: 10 AMPS O MAX DC SHORT CURRENT: 12 AMPS � ' ' ` /`� �� MAX AC OUTPUT POWER:215W , � � NOM OUTPUT CURRENT:900 MA , � , 'i , ; " i, :-� � NOM VOLT RANGE:240V/211 V-264V i � � ' � ' T\r%� � t i , a--7�-c '�l ZDA t' , . . � . . � � , � � ,>—�S�_� � � _, ;�,—� � Imax=12.6 2 3 � — CITY OF CUPERTINO CONTRACTOR: cusroMER: TONY CHUANG sHEET� THREE-LINE DIAG SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU � '` SANTA CLARA, CA 95054 CUPERTINO, CA 95014 W' 408 898 2606 DATE: 3-APR-13 NETWORK (408) 426-4911 tychuang@gmail.com S H E ET 3 O F 6 Chuang_ENGINEERING.vsd STEFFAS LaSt Edited 4/5/2013 THESE AMPACITY CALCULATIONS REPRESENT THE MAXIMUM NUMBER OF MODULES PER STRING NOT THE ACTUAL R E S I D E N T I AL 3.36 KW G R I D-T I E D NUMBER OF MODULES INSTALLED.THUS PROVIDING MORE THAN MINIMUM AMPACITY MARGIN ON MOST INSTALLATIONS. ROOF MOUNTED PV SYSTEM Ampaci Calculations for: 919 New Haven Ct Wiring Location: Inverter to Panel (Alternating Current) All calculations show minimum sizing for ampacity Actual wire sizing may be larger for wltage drop or other factors All calculations are according the the 2010 CEC/2008 NEC Initial Input Values In�erter Continous AC ouput (Watts) 215 Minimum Operating Voltage 240 Watts Volts Amps 215 / 240 = 0 9�,�%� In�erter Continious AC Amps 0.90 Numberofcircuits 0.90 X 14 = 12.5 ��R�f�if �ui►ding Departme�; 12.54 X 125% = 15.6 �� j� Minimum overcurrent device 20.00 OK � , Overcurrent device rating NEC 690.8 (B) ��viEv`d��7 �=C�R GODE C:ONfPL,�i��c� Reviewed By ,�� ,�/:'�� SIZE AWG# 10 Chosen Conductor Type THHN, THWN-2, RHW-2 or USE-2 � Conductor Derating NEC 690.31 (Cj ref(NEC 310.16) Conductor 90°C Ampacity 30 Conduit Fill Derating �30.00 X 1.00 = 30.0 Temperature Derating °F 78-86 30.00 X 1.00 = 30.0 Ampacity vs. Overcurrent Device w �,��„ Conductor Ampacity Check 30.00 >_ 15.63 Q��:s x��, Conductor to Overcurrent Check 30.00 >_ 20.00 pK"' CITY OF CUPERTINO CONTRACTOR: CUSTOMER: TONY CHUANG sHEET� ELECT TABLES SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU SANTA CLARA, CA 95054 CUPERTINO, CA 95014 N�ETWORK (408) 426-4911 408 898 2606 DATE: 3-APR-13 tychuang@gmail.com SHEET 4 OF 6 Chuang_ENGINEERING.vsd STEFFAS Last Edlted 4/5/2013 RESI DENTIAL 3.36KW GRI D-TI ED ROOF MOUNTED PV SYSTEM N 0.0 ft. 11.7 ft. 19.5 ft. 39.0 ft. �_�- _ .�4v..� m�.�� uilding [?e artmeni � �. � �� 1� �. � p +�E�lIE�N�i�� 't=OFt �Ui�E CO�� LiF�NCE � � `" �eviewed By ,_,�� `7'�� z 0 SWIMMING � w POOL � Q _ ' o �OOi � w z MAIN SERVICE: 240VAC 0 ; � o 200A MAIN BREAKER o� 200A RATED PANEL �---- - I�� ----- ------= �- 0 OO v� z O CITY OF CUPERTINO coNrRacroR: cusroMER: TONY CHUANG SHEET.� SITE PLAN SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU ,' �'� � SANTA CLARA, CA 95054 CUPERTINO, CA 95014 NETWOleK (408) 426-4911 408 898 2606 DATE: 3-APR-13 tychuang@gmail.com SHEET 5 OF 6 Chuang_ENGINEERING.vsd STEFFAS LaSt Edited 4/5/2013 . t s ' RESI DENTIAL 3.36KW GRI D-TI ED "°TES: ROOF MOUNTED PV SYSTEM 1. THE ENTIRE PHOTOVOLTAIC SYSTEM SHALL BE CONSTRUCTED IN ACCORDANCE WITH THE 2008 EDITION OF THE NATIONAL ELECTRICAL CODE (NEC) ARTICLES 690 AND 250, THE CALIFORNIA ELECTRICAL CODE (CEC), FIRE MARSHAL CODE (NFPA) AND LOCAL ELECTRICAL CODES CURRENTLY BEING ENFORCED BY THE AUTHORITY HAVING JURISDICTION (AHJ). 2. THE PHOTOVOLTAIC SYSTEM SHALL HAVE CONDUCTORS BONDED TO GROUNDING 11. BONDING FITTING FOR CONDUIT, JUNCTION BOXES AND ELECTRICAL ENCLOSURES BUS INSIDE POWER INVERTER AS REQUIRED BY THE 2008 NEC 690.41 SYSTEM SHALL BE UL COMPLIANT. GROUNDING AND 690.41 POINT OF SYSTEM GROUND CONNECTION. 12. ALL BARE METAL CONDUIT RACEWAYS IN EXPOSED OR EXTERIOR LOCATIONS SHALL 3. A GROUND FAULT DETECTION AND INTERRUPTION (GFDI) DEVICE SHALL BE BE EITHER RGS OR PAINTED EMT. INTEGRATED WITH THE AC/DC POWER INVERTER SO AS TO MAINTAIN COMPLIANCE 13. ALL ELECTRICAL PANEL BOARDS ARE TO BE A MINIMUM OF 600V AC RATED, NEMA 3R WITH NEC 690.5(A) STAINLESS STEEL ENCLOSURES WITH LOCKABLE SWINGING COVERS. 4. ALL DC POWER CIRCUITS ROUTED VIA BUILDING INTERIOR SHALL BE COMPLETELY 14. ALL UNDERGROUND RACEWAYS SHALL UTILIZE SCHEDULE TYPE 40 PVC UNLESS CONTAINED BY METALLIC RACEWAYS OR ENCLOSURES FROM THE POINT OF OTHERWISE NOTED ON THE PLANS. PENETRATION TO THE FIRST READILY ACCESSBILE MEANS OF DISCONNECTION (NEC 690.31) 15. ALL IN-GROUND PULL BOXES AND OR JUNCTION BOXES SHALL BE PROPERLY FASTENED AND EQUIPPED WITH FLUSH STYLE CONCRETE LIDS. 5. WIRE SIZES AND CALCULATED VALUES ARE NOMINAL AND SHALL BE VERIFIED OR CONFIRMED AS COMPLYING WITH ARTICLE 310 OF THE 2008 NEC. ALL AMPACITY 16. SOLAR MODULES SHALL COMLY WITH THE CRITERIA LISTED UNDER UL 1703. CALCULATIONS SHALL BE VERIFIED WITH RESPECT TO THE CONDITIONS ON-SITE. 17. ALL SOLAR INVERTERS SHALL BE CERTIFIED WITH THE CALIFORNIA ENERGY 6. ALL CONDUIT SIZES SHALL SATISFY THE REQUIREMENTS PRESCRIBED PER CHAPTER COMMISION AND UL 1741 LISTED UTILITY INTERACTIVE SIZE AND RATINGS AS NOTED 9, TABLE 1.0 ANNEX C (TABLE C.1) OF THE 2008 NEC. LARGER DIAMETER CONDUIT ON THE PLANS. MAY BE UTILIZED SO AS TO FACILITATE EASE OF CONDUCTOR INSTALLATION. 18. SOLAR RACKING SHALL COMPY WITH THE CRITERIA LISTED UNDER UL 2703. 7. THE INSTALLER SHALL SEAL ALL CONDUIT PENETRATIONS THROUGH WALL AND 19. SOLAR EQUIPMENT SHALL BE UL COMPLIANT OR EQUIVALENT. FLOORS WITH FIRE RETARDANT MATERIALS. ALL PENETRATIONS ARE TO BE SEALED 20. SOLAR GROUNDING AND BONDING SHALL COMPLY WITH UL 467. AND PATCHED ACCORDINGLY, 8. THERE SHALL BE LABELS OR MARKINGS PRESENT WHEN THE FOLLOWING SOLAR 21. THE INSTALLER SHALL BE RESPONSIBLE FOR PATCHING AND PAINTING WALLS SO AS COMPONENTS PRESENT: TO MATCH EXISTING FINISHES. PATCH WALL VINYL IF PRESENT. PATCH AND PAINT AROUND NEW DEVICES AND BLANK PLATES IN EXISTING JUNCTION BOXES AS A. DC DISCONNECT MEANS (NEC 690.17) REQUIRED TO MATCH EXISTING FINISHE ELECTRI .�� MUST BE B. DC POWER SOURCE NEC 690.53 MAINTAINED REGARDLESS OF MEANS OF A REST �� artment � ) 9 F C. INTERACTIVE SOLAR SYSTEM POINT OF CONNECTION (NEC 690.54) �� P� � � �� 9. 10AWG USE-2 OR RHW-2, 90°F CONDUCTORS CAN GENERALLY BE UTILIZED FOR SOLAR MODULES WITH AND IS� RATING OF 9.6A OR LESS WHEN PROTECTED BY A �?E�iI��EL7 F�F� �t��E CO�PL{��CE MAXIMUM OF A 15A FUSE OR BREAKER. :�e�riewed By �� 7�� 10. 8AWG CONDUCTOR OR LARGER SHALL BE UTILIZED FOR GROUNDING AND BONDING OF SOLAR SYSTEM. IF THE CONDUCTOR IS INSULATED, IT SHALL BE GREEN. CITY OF CUPERTINO con►rRacroR: cusroMER: TONY CHUANG SHEET.- NOTES SOLAROPOLY, INC. 3350 SCOTT BLVD, BLDG. 53 919 NEW HAVEN CT ENG: SRILU ,�� SANTA CLARA, CA 95054 CUPERTINO, CA 95014 N�TWORK (408) 426-4911 408 898 2606 DATE: 3-APR-13 tychuang@gmail.com S H E ET 6 O F 6 Chuang_ENGINEERING.vsd STEFFAS Last Edited 4/5/2013