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15070002CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: 10931 N DE ANZA BLVD CON RA 'TPR�:: PERMIT NO: 15070002 OWNER'S NAME: VIDOVICH JOHN T ET AL L DATE ISSUED: 07/09/2015 OWNER'S PHONE: 6502093244 rlll�rb,15;1 ro PHONE NO: LICENSED CONTRACTOR'S DECLARATION JOB DESCRIPTION: RESIDENTIAL COMMERCIAL ❑ (y REMOVE EXISTING LIFT AND INSTALL NEW LIFT AND License Class — - Lic. # �} (N) 125 AMP SUB- PANEL. Cont Date — r- 1 hereby affirm that 1 am licen ed under the provisions of Chapter 9 (commencing with Section 7000) of Division 3 of the Business & Professions Code and that my license is in full force and effect. I hereby affirm under penalty of perjury one of the following two declarations: I have and will maintain a certificate of consent to self - insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the Sq. Ft Floor Area: Valuation: $14977 rformance of the work for which this permit is issued. have and will maintain Worker's Compensation Insurance, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this APN Number: 32610061.00 Occupancy Type: permit is issued. APPLICANT CERTIFICATION I certify that 1 have read this application and state that the above information is PERMIT EXPIRES IF WORK IS NOT STARTED correct. I agree to comply with all city and county ordinances and state laws relating WITHIN 180 D IT ISSUANCE OR to building construction, and hereby authorize representatives of this city to enter ROM upon the above mentioned property for inspection purposes. (We) agree to save 180,DS L„ LED INSPECTION. e indemnify and keep harmless the City of Cupertino against liabilities, jud costs, and expenses which may accrue against said City in consequ of th ..- Issued a �.af: °.. / granting of this permit. Additionally, the applicant understan comply with all non -point source regulations per the Cupertino Municipal Code, Section 9.18. RE- ROOFS: Signature Date roofs shall be inspe,,pkIt Mprior to any roofing material being installed. If a roof is installed without first obtaining an inspection, I agree to remove all new materials for inspection. ❑ OWNER- BUILDER DECLARATION Signature of Applicant: Date: I hereby affirm that I am exempt from the Contractor's License Law for one of the following two reasons: ALL ROOF COVERINGS TO BE CLASS "A" OR BETTER 1, as owner of the property, or my employees with wages as their sole compensation, will do the work, and the structure is not intended or offered for sale (Sec.7044, Business & Professions Code) I, as owner of the property, am exclusively contracting with licensed contractors to HAZARDOUS MATERIALS DISCLOSURE construct the project (Sec.7044, Business & Professions Code). l have read the hazardous materials requirements under Chapter 6.95 of the California Health & Safety Code, Sections 25505, 25533, and 25534. I will I hereby affirm under penalty of perjury one of the following three maintain compliance with the Cupertino Municipal Code, Chapter 9.12 and the declarations: Health & Safety Code, Section 25532(a) should 1 store or handle hazardous I have and will maintain a Certificate of Consent to self - insure for Worker's material. Additionally, should I use equipment or devices which emit hazardous Compensation, as provided for by Section 3700 of the Labor Code, for the air contaminants as defined by the Bay Area Air Quality Management District 1 performance of the work for which this permit is issued. will maintain compliance with the Cu ertino Municipal Code, Chapter 9.12 and I have and will maintain Worker's Compensation Insurance, as provided for by the Health &Safety Code, Sectio 25 5,2 33, an 25534. Section 3700 of the Labor Code, for the performance of the work for which this Owner or authorized agent: Date: `— permit is issued. I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Worker's Compensation laws of California. If, after making this certificate of exemption, I CONSTRUCTION LENDING AGENCI' become subject to the Worker's Compensation provisions of the Labor Code, I must I hereby affirm that there is a construction lending agency for the performance of forthwith comply with such provisions or this permit shall be deemed revoked. work's for which this permit is issued (Sec. 3097, Civ C.) Lender's Name APPLICANT CERTIFICATION Lender's Address I certify that I have read this application and state that the above information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction, and hereby authorize representatives of this city to enter upon the above mentioned property for inspection purposes. (We) agree to save ARCHITECT'S DECLARATION indemnify and keep harmless the City of Cupertino against liabilities, judgments, costs, and expenses which may accrue against said City in consequence of the I understand my plans shall be used as public records. granting of this permit. Additionally, the applicant understands and will comply with all non -point source regulations per the Cupertino Municipal Code, Section Licensed Professional 9.18. Signature_ Date CONSTRUCTION PERMIT APPLICATION COMMUNITY DEVELOPMENT DEPARTMENT • BUILDING DIVISION 10300 TORRE AVENUE • CUPERTINO, CA 95014 -3255 f (408) 777 -3228 • FAX (408) 777 -3333 • buildingocupertino.org CUPLRTINO I lSo 70�0�- ❑ NEW CONSTRUCTION ©', ADDITION ALTERATION / TI ❑ REVISION /DEFERRED ORIGINAL PERMIT N P1201EC7 ADDRESS X A� APN �O ' 2-(:7- OWNS /� f j R� l PHO E- NIAII. _ r� o Gil O Z STREET D S' FAX r CONTACT NAME 4 PH NF E- IL STREET ADDRESS CITY, SI AI L•, ZIP FAX 4VNER ❑ OwN.ER- BUID_DER ❑ OWNER AGENT ❑ CONTRACTOR ❑ CONTRACTOR AGENT ❑ ARCHITECT ❑ ENGNEER ❑ DEVELOPER ❑ TENANT CONTRACTOR NAME LICEN TM F LICENSETYPE IAAZ' BUS. LIC �� COMPANY N. E- AIL FAX ! STREET ADDRESS CITY, STATE. ZIP PHONE ril.:NGIN'E NAME LICENSE NUM13ER p0 -, BUS.LICR COhIPA TIE '� E- 7 FAX STREET- AT�DRE:', � , ST- TE. � PF[O� L• ^��� DLSClul "I'lON OF wVORK !/1 7� C.C"wo \v E\IsThNIUSE PROPOSED USE CONSTX. TYPE n STORIES USE TYPE OCC, SQ.E -r. VALUATION (S) EXIS "IG NEWFLOOR DE IO 7`0 "I`fLL AREA AREA AREA NET AREA ''... BATHROOM KITCHEN OTHER REMODEL AREA REMODEL AREA REMODEL AREA PORC 41 AIWA DECK AREA "I'OTAL DECK /PORCI I AREA GARAGE AREA: DETACH ❑ ATTACH DYY'£LI,DNG UNITS: IS A SECOND UNTr []YES SECOND STORY []YES BEING ADDED? []NO ADDITION? []NO PRE :APPLICATION [] YES IF YES. PROVIDE COPY OF IS THE BLDG AN ❑ YES RECEIVE Y: TOTAL VALUATION: PLANNING APPI, tt []NO PLANNING APPROVAL LETTER EICHLER HOME? []NO / 141 .1 T By my signature below, I certify to each of the following: I am the property owner or authorized agent to act on the property owner's behalf I have read this application and the information 1 have provided is correct. I have read the Description of Work and verify it is accurate. I agree to comply with all applicable local ordinances and state laws relating to iag c structi , ;authorize representatives of Cupertino to enter the above- identified property for ins ection purposes. Signature oI'Applicant/Agent: `= Date:_ SUPPLEMENTAL, INFORMATION REQUIRED PLAN CfIECK TYPE RotrriNG SLIP fl OVE'R.THE- COUNTER BUILDING PLAN REVIEW New Sl D or Multifamily dwellings: Apply for demolition perDIlt for existing building(s). Demolition permit is required prior to issuance of building permit for new building. ❑ EXPRESS ❑ PLANNING PLAN REVIEW _ Commercial Bldgs: Provide a completed Hazardous Materials Disclosure ❑ STANDARD ❑ PUBLIC WORKS form if any Hazardous Materials are being used as part of this project. ❑ ❑ LARGE FIRE DEPT . Copy of Planning Approval Getter or Meeting with Planning prior to ❑ ❑ 1LAiOR SANITARY SEWER DISTRICT FM-7 CITY OF CUPERTINO FEE ESTIMATOR - BUILDING DIVISION A1Ieeh. Plan Check Heck Pernail Fee. Other Mech. Insp. !Llech. hup. Fee. Plumb. Plan Check Plumb. Peraril Fee: Other Plumb Insp. Plumb. Insp. Fee. Elec. Plan Check 0.0 1 hrs $0.00 Elec. Permit Fee: 1EPERMIT Other Elec. Insp. 10.0 hrs $48.00 Elec. hasp. Fee: NOTE. This estimate does not include fees due to other Departments (i.e. Planning, Public Works, Fire, Sanitary Sewer District, School nictrirt otr_ )_ Thoco fooc nro hacod nn tho nroliminary informatinn availahto and nro nniv an aetimato. Cnntart the nent for addn'l into. FEE ITEMS (Fee Resolution 11 -053 Eff. 711113) [DRESS: 10931 N De Anza Blvd DATE: 07/01/2015 REVIEWED BY: Sean MISC ITEMS ALPN: BP #: `VALUATION: 1$14,977 *PERMIT TYPE: Building Permit PLAN CHECK TYPE: Alteration / Addition / Repair PRIMARY USE: Commercial Building Civil / Religious activities in B zone? Yes E: Q � Q No PENTAMATION PERMIT TYPE: 1 GENCOM WORK Remove existing lift and install new lift and N 125 amp sub-panel. SCOPE 125 1 amps Electrical $48.00 IBELEC200 Services A1Ieeh. Plan Check Heck Pernail Fee. Other Mech. Insp. !Llech. hup. Fee. Plumb. Plan Check Plumb. Peraril Fee: Other Plumb Insp. Plumb. Insp. Fee. Elec. Plan Check 0.0 1 hrs $0.00 Elec. Permit Fee: 1EPERMIT Other Elec. Insp. 10.0 hrs $48.00 Elec. hasp. Fee: NOTE. This estimate does not include fees due to other Departments (i.e. Planning, Public Works, Fire, Sanitary Sewer District, School nictrirt otr_ )_ Thoco fooc nro hacod nn tho nroliminary informatinn availahto and nro nniv an aetimato. Cnntart the nent for addn'l into. FEE ITEMS (Fee Resolution 11 -053 Eff. 711113) FEE QTY/FEE MISC ITEMS Plan Check Fee: Hourly Only? C) Yes 0 No $0.00 0 hours Plan Check, Hourly $143.00 ISTPLNCK Suppl. PC Fee: (F) Reg. () OT 0.0 1 hrs $0.00 PME Plan Check: $0.00 125 1 amps Electrical $48.00 IBELEC200 Services Permit Fee: Hourly Only? Q Yes Q No $0.00 Suppl. Insp. Fee: Reg. Q OT 0.0 1 hrs $0.00 PME Unit Fee: $0.00 PME Permit Fee: $48.00 Construction Tax: 1BCONSTAXC $0.00 Administrative Fee: 1ADMI,N $45.00 0 Work Without Permit? 0 Yes 0 No $0.00 Advanced Planning Fee: $0.00 hours Inspections $286.00 1STINSP Inspection, Hourly Travel Documentation Fee: ITRAVDOC $48.00 Strong Motion Fee: IBSEISMICO $4.19 Select an Administrative Item 1 Bldg Stds Commission Fee: IBCBSC $1.001 S IBTOTAL$: ; $146.19 $477.00 TOTAL FEE; $623.19 Revised: 0510712015 S L21 0 /S L212 Conventional Control (800 & 1000 Series) SL210i Moveable Pad Capacity 8,000 lbs. SL210i Capacity 10,000 lbs. SL212i Capacity 12,000 lbs. JUL 0 2015 REVIEWED FaR GONE GOMPL /� OPERATING 1 1 1 Lift is not intended for outdoor use and has an operating ambient temperature range of 410- 104OF(50-40 0C) Attention! ! ! lJ February 2015 by Vehicle Service Group. LP20446 I N20484 All rights reserved. C09304.1 Rev. G 2/19/2015 L A; i l f T,,7' �j r ,1 f f I iT I a0A ; NIA11 Ll H Failure To Comply Will Void Warranty Edge Of Grade Indicator D • �• D •v • . p • ". p • . p. " p • ". p •v7. .�.O.a •rr. �.O .1. psa••t>:G''p •�'p•p'p� 'p• p• D• D' D' Concrete MUST BE Finished To Edge Of Grade Indicator, NOT The Top Of The Lift. Finished Floor Level Must Be 1/4" Below Top Of Lift On All Sides. Grade Indicator Concrete P• °'t:. � °'p • °'per °'ti:r � °' 1 Owner: Your Installer Is Responsible For The Concrete Floor Being Finished To Grade Angle, NOT To The Top Of The Lift. Failure To Comply Will Void Warrant IMPORTANT Contact with the electrical heating coils could cause electrolysis and damage the lift and /or its components. Make sure the lift frame concrete anchors do not contact electrical heating coils, or re -bar that may be in contact with other embedded electrical sources. The lift being physically connected to any source which promotes electrolysis will void the warranty. SEISMIC - Varies by location consult with your structural engineer and manufacturer's representative. *The supplied concrete fasteners meet the criteria of the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI /ALI ALCTV -2011, and the lift owner is responsible for all charges related to any additional anchoring requirements as specified by local codes. Contact customer service for further information at: 866.341.5438 INSTALLATION INSTRUCTIONS 1/4" Air Line to Latch Release Air Valve In -line Air Filter (by Rotary) Shut Off Valve (by Installing Contractor) In -Line Pressure Regulator/Water Separator (by Installing Contractor) Hydraulic Hose to Lift (by Installing Contractor) Electrical Power Supply (by Installing Contractor) Latch Release Air Valve (by Rotary) r Unit (by Rotary) Air Line to Locking Latch (by Rotary) PVC Conduit for Air and Hydraulic Hose (by Installing Contractor) Wheel Spotting Dish (by Rotary) Lift (by Rotary) - - Please follow these instructions to ensure a good installation and satisfactory operation of the lift. Check your shipment against the product load list and shipping papers. Enter claims for damage or shortage with the delivering carrier at once. • After installation, please return this booklet to the literature package and give to lift owner /operator. • Literature package should be kept attached to power unit for easy access. • Review entire installation instructions before beginning excavation. IMPORTANT -rhe center cover is designed for foot traffic only. AWARNING Restrict all unauthorized persons from going near excavation. OSHA standard restricts anyone from getting in excavated hole, unless OSHA guidelines are followed. See OSHA Excavating Standard CFR 1926. Keep excavated hole covered and barricaded when installation is not in progress. WORK BENCH (TYPICAL) PVC Conduit 12'-0" Min. to Entrance for Air Nearest & Hydraulic Hose Obstruction 0 or Per cc Section 1c 0. Wheel Spotting Dish T–i 4'9" Swing Arm Lifts PVC Inlet Into Containment Tube TO" Moveable Pad Lifts , Foot traff ic only on center cover / / | / ----------------------------- 5'-0^ Min. Vo nearest obstruction -- ' -----------�-- -/ / L------------J--------------/ —5'-0^ Min. »o nearest obstruction --~- SL 212 2 S ^ SL 21 0 Series WORK BENCH (TYPICAL) PVC Conduit Entrance for Air 13'-0" Min. to Nearest & Hydraulic Hose Obstruction 0 or Per W Section 1c 0. Wheel Spotting Dish PVC Inlet Into Containment Tube 4- 9" Foot traff ic on center cover ' -----------�-- -/ / L------------J--------------/ —5'-0^ Min. »o nearest obstruction --~- SL 212 2 S ^ 1. Lift Location: A. Check architect's layout if available. Lay out lift as shown in Fig. 1. Recommended floor slope is 1/16" per foot. B. SU10• The 5' 6" centerline to side and 12' 0" centerline to front and rear dimensions should be maintained to provide adequate working space. The minimum overhead clearance should be 85" plus height of highest vehicle to be raised. 24' 0" length bay recommended. Other lengths may be used, provided ample clearance is maintained at each end of lift. SUIZ The 5' 6" centerline to side and 13' 0" centerline to front and rear dimensions should be maintained to provide adequate working space. The minimum overhead clearance should be 88" plus height of highest vehicle to be raised. 26' 0" length bay recommended. Other lengths may be used, provided ample clearance is maintained at each end of lift. C. Base Unit Lifts: If you are planning to install roll -on/ wheel alignment runways, locate lift per instructions from superstructure manufacturer. Use superstructure manufacturer's instructions for fore and aft, side to side, and ceiling clearances. 2. Excavation: Excavate hole to dimensions shown in Fig. 2. Dig trench for 2" PVC pipe between lift and power unit location. Trench should be dug 11" below finished floor grade. Air line and hydraulic hose to be contained in this 2" PVC pipe. 3. Concrete Preparation: A. Run 2" PVC from Control Area to Containment Tube. PVC will enter the Containment Tube 9 -1/2" below finished floor grade. Hole is centered horizontally in Containment Tube, Fig. 1. B. Box out a 5' x 10' area around where lift is to be located. NOTE: For multiple lift installations, boxed out areas will overlap. Dig continuous trench, see illustration below. C. Pour concrete floor ensuring not to get concrete in boxed out area. NOTE: By using this installation method, the RAI can more accurately set lift to proper grade relative to finished floor. Reference Page 2. Continuous Trench Lift Location Concrete Floor 10 '� 1-10. - Lift Location 4. Lift Settin IMPORTANT Check the containment tube for holes due to snipping . Do not install a damaged containment tube. Contact Rotary Lift Customer Service. A. Chain hoist must have capacity of 2,500 lbs. with a clear swing of 9' 0 ". Rig sling for unit, attaching to the shipping strap, Fig. 3, and lower assembly into hole. Center lift and be sure lift containment inlet is located as shown in Fig. 1. IMPORTANT Owner: Your Installer Is Responsible For The Concrete Floor Being Finished To The Leading Edge Of The Grade Angle (1/4" Below Top Of Lift), NOT To The Top Of The Lift, Fig. 5. Failure To Comply Will Void Warranty. B. Bend frame anchors out perpendicular to concrete frame and downward approximately 45° to floor level, Fig. 2. C. Remove and retain (4) 1/2 " -13NC HHCS (marked with X, Fig. 3). Insert 1/2" Threaded Rods x 18" Ig. into the holes and secure in place using 1/2" flat washers and nuts, Fig. 4. D. Attach 6 x 6's to support unit on existing floor and secure in place with 1/2" flat washers and nuts, Fig. 4. Remove shipping straps and install guide barrel bolts in open holes and torque to 60 ft -Ibs. Remove protective covers from top of jacks. — 73 -5/8 Frame Anchor Frame Width I I i;<•` o:i 18 110" !.:e Clean Pea w. ,Gravel Fill ® Wall Bracket 2" PVC Pipe Power U 6 " -8° 23 -3/8" 9 -1/2" Unit Frame ----I I Lift & Containment Tube 7,200 Ibs. maximum reaction longitudinal and transverse direction due to eccentric loads 36" 15,000 Ibs. maximum vertical loads Lift & Containment Tube E. Plumb and level by placing machinist level on top of jack. Do Not plumb or level off unit frame. See Fig 5. F. Shore Lift Securely! G. Connect 2" PVC to containment tube, chamfer PVC entering containment tube seal and lubricate I.D. of seal with grease or oil to ease entry of PVC into seal. PVC pipe should extend into containment tube 1" maximum. NOTE: If your PVC pipe and containment inlet do not align, you may have to cut back PVC pipe, and attach 2" Flexible PVC to make connection. All PVC joints MUST be leak proof. H. Recheck plumb. X Shipping X I Straps Fig. 3 5. Backfill: A. Duct tape joint areas indicated by X, Fig. 6, to protect these areas during backfill and concrete work. Backfill around unit using only pea gravel to within 18" of top of finished floor. ACAUl10N Do not use a mechanical tamper or saturate the backfill material to achieve compaction. This could cause lift containment sides to bend inward, HAND TAMP ONLY. IMPORTANT Do Not fill plunger with any ballast material. B. Complete backfill and tamp pipe trench. C. After lift is backfilled, make final elevation and plumb checks, Fig 5. D. Make sure frame anchors are bent out, Fig. 7. 6. Concrete Work: A. Leave 6 x 6's in place. B. New concrete around the lift must be keyed into existing floor with rebar or stud anchors, Fig. 7. (2) 1 /2 " -13NC x 18" Ig. Threaded Rod, 6 x 6's Flat Washers, & Nuts Fig. G. A minimum concrete strength of 3,000 PSI is suggested. DO NOT use calcium chloride as a curing accelerator. If using a curing accelerator, we recommend a non - chloride additive such as High Early* or equivalent. D. Pour concrete floor, being careful not to run concrete in and around top surface of lift unit. IMPORTANT Owner: Your Installer Is Responsible For The Concrete Floor Being Finished To The Leading Edge Of The Grade Angle (1/4" Below Top Of Lift), NOT To The Top Of The Lift, Fig. 5. Failure To Comply Will Void Warranty. IMPORTANT It is imperative that lift be set level regardless of floor slope or other factors. Trowel smooth and allow to harden. E. After concrete is set -up, remove 6 x 6's and threaded rods. F. Reinstall the guide barrel bolts, use Loctite 242 (blue) on bolts and torque to 60 ft. -lbs. G. Do not use lift until concrete has achieved 3,000 PSI. Cor Floc Cor Floi Tape Covers Tape Covers X Center Cover X X Grade Indicator Fig. 6 X *High Early is a registered trademark of General Portland Cement Company. 4nchor 7. Power Unit: A. For operating convenience, locate Power Unit mounting bracket so top of Motor will be approximately 56" above floor, Fig. 2. B. Locate and mount the wall bracket, using (4) 3/8" wall anchors, on the wall. Anchors must be able to hold 20 lbs. of shear force. C. Put (21 5/16 " -18NC x 1 -1/2" flanged locking HHCS through holes in the air valve bracket then through wall bracket, if rear mounted air valve bracket is supplied, using push -nuts to hold in place, Fig. 8. Put the other (2) 5/16 " -18NC x 1 -1/2" flanged locking HHCS through wall bracket using push -nuts to hold in place, Fig. 8. D. Mount power unit, with motor up, to the wall bracket and install (4) 5/16" flanged locking nuts, Fig. 8. E. Install and hand tighten elbow adapter to pump until 0 -ring is seated, Fig. 11. Continue to tighten the locknut to 10 -15 ft -lbs., or until the nut and washer bottom out against the pump manifold. NOTE: You may still be able to rotate the Branch Tee. This is acceptable unless there is seepage at the 0 -ring. If so, slightly tighten the locknut. ACAU110 Over tightening locknut may tear 0 -ring or distort threads in pump manifold outlet. Use (4)5/16 " -18NC x 1 -1/2" Ig. Flanged Locking HHCS Push nuts hold bolts to brackets AN I Use (4)5/16 " -18NC Flanged Locking Nuts Fig. 8 8. Electrical: Have a certified electrician run appropriate power supply to motor, Fig. 9 & 10. Size wire for 20 amp circuit. See Motor Operating Data Table. ACAU110N Never operate the motor on line voltage less than 208V. Motor damage may occur. IMPORTANT: Use separate circuit for each power unit. Protect each circuit with time delay fuse or circuit breaker. For single phase 208 -23OV, use 20 amp fuse. Three phase 208 -24OV, use 20 amp fuse. For three phase 4O0V and above, use 10 amp fuse. For wiring see Fig. 9 & 10. All wiring must comply with NEC and all local electrical codes. Note: 60Hz. single phase motor CAN NOT be run on 5OHz. line without a physical change in the motor. Raise Switch Lowering Valve Fill Breather Cap MOTOR OPERATING DATA TABLE - SINGLE PHASE LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 208 -230V 5OHz. 197 -253V 208 -230V 60Hz. 197 -253V Wiring Diagram Up Switch Black Black Black 230V 60Hz M Single Ph Green White White Black 208 -230V 60Hz Single Phase, Attach black wire to black wire. White , M/ Green Attach ground wire here. Re -seal Between Gasket Box And Spacer With Silicone Drum Switch Sealer And Cover (4) IV15 x 45 PHMS, Plated (4) M5 x 10 PHMS, Plated Capacitor Box To Power Unit L l 1 2 L 3 Phase Lo 3 �— MOTOR 360 -440V Supply L o-- 06 518V -632V PE DRUM SWITCH Three Phase Power Unit MOTOR OPERATING DATA TABLE -THREE PHASE LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 208 -240V 50 /60Hz. 197 -253V 400V 50Hz. 360 -440V 440 -480V 50 /60Hz. 396V -528V 575V 60Hz. 518V -632V Capacitor Box Attachment Option Two Fig, 10 L3 T3 T9 L2 2 rs Ll T1 T7 208 -240V 50 /6011z. 30 10 L3 L2 L1 440 -480V 50/60 Hz. 30 380 -400V 50 Hz. 30 Attach white wire to red wire. Capacitor Box .1 y 9. Supply Lines (By Installer): Remove center cover. A. Hose: 1. Hose must meet Dayco EZ Flex 150 or equivalent specs. with 3,000 PSI minimum working pressure, 3/8" I.D. with 9/16- 18THD, JIC fitting, female swivel ends. 2. Hose must be free of debris. Inspect all threads for damage, Fig. 11. 3. Push the hose through the 2" PVC pipe chase from power unit to lift unit. 4. Install hose onto elbow adapter on power unit and to hydraulic fitting in lift containment inlet. Fig. 11 6. Install "PUSH TO RELEASE LATCHES" decal on bracket under air valve lever, Fig. 12. 7. Push air line tubing through the 2" PVC pipe chase from latch release air valve to lift unit. 8. Connect air line tubing to latch release air valve and to air line attached to vertical hose using push union, in lift containment inlet. Place decal on bracket, Figs. 12 & 13. 10. Fluid Filling: A. System capacity is 19 quarts. Use Dexron III ATF, or Hydraulic Fluid that meets ISO 32 specification. B. Remove fill- breather cap, Fig. 8. C. Pour in 8 quarts of fluid. D. Bleed lift by cycling to full rise several times. E. Fully lower lift. _Ibow Adapter IMPORTANT Lift must be fully lowered before changing or adding fluid. Crimped Hose Sleeve (Typical) F. Add fluid to power unit until it reaches the MIN mark on the tank. Power Unit Hose to Lift. Hose must G. Replace fill- breather cap. meet Dayco EZ Flex 150 or equiv. ACAU11O If fill- breather cap is lost or broken, order a Specs. with 3,000 replacement. DO NOT substitute with a solid plug. PSI min. working pressure, 3/8" I.D. with 9/16 -18THD JIC Fitting, Female Swivel Ends. Flared Fittings Tightening Procedure 1. Screwthe fittings together finger tight. Then, using the proper size wrench, rotate the fitting 2 -1/2 hex flats. 2. Backthe fitting off one full turn. 3. Againtightenthe fittings fingertight; then using a wrench, rotate the fitting 2 -1/2 hex flats. This will complete the tightening procedure and develop a pressure tight seal. B. Air Line: JIMPORTANTI Shop air supply pressure must be between 90 to 120 psi. 1. Attach brass filter and swivel elbows to air latch, Fig. 12. 2. Install latch release air valve to bracket, Fig. 12. 3. Remove motor warnings decal from motor cover. Mount air lock valve bracket over the power unit cover using the existing cover screws if single phase. If three phase use included longer screws. 4. Connect shop air supply with factory supplied in -line filter to latch release air valve 1/4" push -in 1/4" NPT fitting, Fig. 12 & Fig. 13. 5. Air line to the lift must be 1/4" polypropylene tubing with a 300 PSI working pressure. M5x15 PHMS For 10 Inline Filter Motor Cover Mounted M5 x 50 PHMS For 30 1/4' Push -In Fitting Air Valve Bracket 1/4" Air Line By Installer #8 -32N C o (To compressor Or Main Air) / Nylon Locknut r Q�p Air Valve 1/4" Air Line (To Tee) PAY ATTENTION TO NUMBERING SEQUENCE ON AIR VALVE 1/4" Air Line To Slot in runway for Air Locks M Air Valve / m "PUSH TO RELEASE LATCHES" DECAL #8 -32NC x 1 -1/2" PHMS 4W Air Line Fitting Connection Push Union Air Line Tubi 12 fig. 13 m 11. PRESSURE TEST: C. Use a non -metal object (do not scratch or scar the cylinder A. Run lift to full rise and keep motor running for 5 seconds. rods), try to move the cylinder rod. If it does not move skip step D. B. Stop and check all hose connections. D. Move the cylinder rod around until its boss goes back into the C. Tighten or reseal if required. Repeat cycling of lift if load pad center hole. adjustment was made. 12. LOCKING LATCH TEST- A. With lift in up position, actuate latch release air valve B. Make sure latch engages and releases. 13. CYLINDER/LOAD PAD TEST: A. Raise lift to full rise and lower onto locks. B. Look into the containment tube to check that the high pressure cylinder rod is in the load pad hole, Fig. 14. CYLINDER/LOAD PAD TEST Pi A -k,nnA Mffinn Fig.1� inder Rod Boss Load Pad se Fitting Hydraulic Hose Fig. 15 13 14. HOSE TRACKING TEST: A. Have someone raise the lift while another watches the tracking of the hose between the frame bulkhead and equalizer beam, Fig. 15. If the hose does not track between the members of the equalizer beam without rubbing, adjustment is necessary. B. Rotate the bulkhead fitting to adjust the position of the hose. Make sure that the bulkhead nut is tight after adjustment. 15. Setting Cover, refer to Fig. 16: A. Insert cover seal into lip in opening, making sure all holes align. B. Install center cover onto seal. C. Install and ti hten cover retaining bolts. Torque to 60 ft -Ibs. JIMPORTANTI Clean areas indicated with X, Fig. 16, and seal with a premium 25 year silicone. 16. Superstructure: S1210 Series: A. Base Unit Lifts: Install roll -on /wheel alignment runway per instructions from superstructure manufacturer. B. Swing Arm Superstructures: 1. Install yokes to plungers with 7 /8 " -10NC x 2 -1/2" HHCS and 7/8" external tooth lockwasher. Torque to 150 ft -Ibs, Fig. 17. 2. Grease swivel arm pins and arm holes with Lithium grease. 3. Install (4) arm assemblies using the arm pins and snap rings. C. Moveable Pad Assemblies: Note: The mounting holes in the pad assemblies are offset. This allows fortwo different configurations. The standard configuration is shown in fig 18a. The narrower configuration is shown in fig 18b. 1. Install pads on lift using 7 /8 " -10NC x 2 -1/2" HHCS and 7/8" external tooth lockwasher and torque to 150 ft. -Ibs, Fig.18a and 18b. SL212 series: A. Base Unit Lifts: Install roll -on /wheel alignment runway per instructions from superstructure manufacturer. B. Swing Arm Superstructures: 1. Install yokes to plungers with 7/8 "ANC x 3 -1/2" HHCS and 7/8" external tooth lockwasher. Torque to 150 ft -Ibs., Fig. 19. 2. Grease swivel arm pins and arm holes with Lithium grease. 3. Install (4) arm assemblies using the arm pins and cotter pins, Fig. 20. 17. Final Touches: A. Lag wheel spotting dish to floor using two 3/8" anchors provided. Verify model number of lift being installed and refer to Fig. 1 for respective dimensions. B. Raise lift and clean sand and dirt from plunger and lift area. C. Double check to make sure the guide barrel and center cover are sealed per Step 14. 18. Upon completion of the assembly of the lift, the lift is to be operated to assure proper function. Observe for locks operating in all locking positions, each side lifts equally, hydraulics do not leak, all electrical controls function as labeled, all pneumatics are functional and leak free, ramps rotate freely (if applicable), and proper clearances with all items in bay have been maintained. X— Operate the lift with a typical vehicle and observe to assure the same items for proper functioning. 7/8" -9NC x 2 -1/2" HHCS and 7/8" External Tooth Lockwasher Arm Pin Snap Ring i i 800 SERIES ARMS X X X 0 0 o X- -X 0 o�o X 09 0 —X X X \ X Center Cover 4W Arm Pin 7/8" -9NC x 2 -1/2" HHCS and 7/8" External Tooth Lockwasher /Snap Ring A Fey. n 1000 SERIES ARMS 7/8" -9NC x 2 -1/2" HHCS and 7/8" External Tooth Lockwasher 14 7/8" -9NC x 2 -112" HHCS and 7/8" External Tooth I / Lockwasher T 7/8" -9NC x 3 -1/2" HHCS & 7/8" External Tooth Lockwasher . iE 15 Arm Pin ® o Cotter Pin Installer: Please return this booklet to literature package, and give to lift owner/ operator. Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Per- formance of Your Rotary Lift Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See Literature Package for Parts Breakdown. Revision Date -- 08/15/07 A 02/21/08 B 09/22/10 C 03/29/11 D 04/05/12 E 02/14/14 F 08/07/14 G 02/19/15 Rotary World Headquarters 2700 Lanier Drive Madison, IN 47250, USA www.rotarylift.com Change(s) Made New 800 Series lift. Correct errors in 800 series installion instructions. Update graphics for 3 phase motors and control bracket. Added 1000 arm series. Remove star washers, note P/U mounting bolts and nuts are locking. Identify air valve bracket mounting screws. Update to include latest standard and narrow M -Pads. Add final check notes. North America Contact Information Tech. Support: p 800.445.5438 f 800.578.5438 e userlink @rotarylift.com Sales: p 800.640.5438 f 800.578.5438 e userlink @rotarylift.com World Wide Contact Information World Headquarters /USA: 1.812.273.1622 Canada: 1.905.812.9920 European Headquarters /Germany: +49.771.9233.0 United Kingdom: +44.178.747.7711 Australasia: +60.3.7660.0285 Latin America / Caribbean: +54.3488.431.608 Middle East / Northern Africa: +49.771.9233.0 "`li